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When  measuring  the  expansion  vessel  bladder  pre­charge  pressure,  using  a  tyre  gauge,  the 
system must be cold (less than 25°C) and the system pressure must be relieved (by manually 
operating the system pressure relief valve) in order to obtain an accurate reading.

3.2.2 System Filling
For  the  WS18  appliance  a  filling  point  complete  with  a  filling  loop  is  supplied  fitted  to  the 
expansion vessel. The filling loop 

must

 be disconnected from the mains supply after filling. A 

system pressure when cold of 1 bar is recommended. After filling, vent all air from the system. 
The plastic plugs of the auto air vent(s) factory fitted to the appliance must be loosened when 
filling the system in order to bleed the air from the appliance.

 

3.2.3 System Pressure
Water loss from the system is indicated by a reduction in pressure on the pressure gauge. In 
the  first  week  of  operation  it  is  normal  to  see  a  drop  in  system  pressure.  After  this  time  the 
system  pressure  must  be  rechecked  and  the  system  refilled.  Failure  to  do  so  may  lead  to 
appliance faults.

 

The  system  pressure  should  be  checked  periodically  by  means  of  the  pressure  gauge  at  the 
expansion  vessel  (see  Figure  4).  The  WS18  appliance  comes  complete  with  an  integrated 
expansion vessel, pressure gauge and filling loop. The minimum pressure, as indicated by the 
black needle, must not be less than 0.5 bar when the appliance is cold and typically around 2.5 
bar when the appliance is at normal operating temperature. If the pressure is outside this range 
contact Warmflow or your installer.
Special attention must be given to the concentration of corrosion inhibitors in the system water 
where there is a need for topping up or refilling. Inhibitor concentrations must be restored to the 
concentrations specified by the inhibitor manufacturer.
Frequent  or  routine  refilling  and  topping  up  of  the  system  should  not  be  necessary  on  an 
ongoing basis and may prove harmful to the appliance. Should topping up prove necessary on a 
frequent or routine basis you must contact Warmflow or your installer.
3.2.4 Pressure Relief Valve
Any pressure relief valve fitted to the appliance or system must be able to discharge externally 
to a drain where the discharge can be seen but cannot cause any injury or damage. No other 
valves should be positioned between the relief valve and discharge termination.

3.2.5 Low Pressure Switch
Where there is a significant loss of water from the system the appliance thermostats may fail to 
operate which would result in serious damage to the appliance. To prevent this, a low pressure 
cut out switch set at 0.5 bar is fitted to the appliance.  The switch will automatically reset when 
the pressure is restored.
3.2.6 Condensate Trap
The Warmflow wood pellet boiler is a 

non­condensing

 appliance, however some condensate 

may  be  generated  at  cold  start  up.  For  this  reason  a  condensate  trap  is  fitted  to  collect  any 
condensate which may form, see Figure 24 below. The condensate trap is fitted with a length of 
flexible plastic drainage hose. The drainage hose should be connected to an internal soil stack 
or waste pipe, an external gully hopper or soakaway. It is recommended that the drainage pipe 
should have a minimum fall of 1:20.  

Содержание WS18

Страница 1: ...P18 For use with ENplus A1 wood pellets only Look for the ENplus A1 symbol Incorporating User Instructions Installation Instructions Service Instructions Guarantee Terms Conditions Registration Docume...

Страница 2: ...tory must be maintained in Section 7 of this manual NI Customers Only Warmflow Engineering customer care NI provides an excellent back up service operating a team of trained engineers who can meet all...

Страница 3: ...ystem 16 3 1 4 Air Vents 17 3 1 5 Drain Cock 17 3 1 6 Pipework 17 3 1 7 Heating System Design 17 3 2 Sealed Systems 17 3 2 1 Expansion Vessel 17 3 2 2 System Filling 18 3 2 3 System Pressure 18 3 2 4...

Страница 4: ...6 APPLIANCE INSTALLATION COMMISSIONING CERTIFICATE REGISTRATION 33 7 APPLIANCE SERVICE RECORDS 35...

Страница 5: ...at all times when not refilling An interlock switch is fitted to the hopper door meaning the appliance will not operate if the hopper door has been left open The service access lid is located on top o...

Страница 6: ...and injury will result The combustion pot is located on the inside of the combustion door and can be removed for servicing and routine maintenance by releasing the toggle latches on either side of the...

Страница 7: ...lean the combustion pot as directed may restrict the flow of air within the appliance adversely affecting its performance Table 1 Product Data Description Model Type WS18 WP18 Wood Pellet Boiler Dimen...

Страница 8: ...he emissions limits for particulate matter and NOx as stated by DEFRA As such the emissions are within the acceptable limit for the appliances to be used in installations wishing to claim the renewabl...

Страница 9: ...1 2 The fuel hopper has a wood pellet capacity of 120kg At maximum output the appliance will run for approximately 30 hours before requiring refilling Therefore the fuel hopper will typically require...

Страница 10: ...n inhibitors in the system water Where there is a need for topping up concentrations must be restored to inhibitor manufacturers recommendations and monitored going forward Frequent or routine topping...

Страница 11: ...run as normal for 1 hour dependent on the heat demand of the property You should fill the hopper within this time Filling the hopper will automatically reset this alert Fuel Level Empty The pellet hop...

Страница 12: ...six options in the main menu including Home Alarms Cleaning Engineer Settings and Help Home Selecting the home menu returns the display to the home screen This display is as shown in Figure 9 and deta...

Страница 13: ...igure 11 below This screen shows the number of days before cleaning is due It will also indicate if cleaning is overdue Pressing the Enter key in this screen activates the cleaning preparation utility...

Страница 14: ...ot should be emptied and cleaned paying particular attention to ensure the small air holes are clean and unblocked The shelf on which the combustion pot is located and which houses the pot grate and c...

Страница 15: ...adjusted by the user The information and setting screens are displayed in the same format as the main menu screen and may be accessed in the same way The sub menus include date time temperature and i...

Страница 16: ...nce has various operating modes see Table 3 Page 13 The appliance has a start up sequence as shown in Figure 20 see page 14 and will only begin firing if there is a heat demand present i e a signal fr...

Страница 17: ...lets in the combustion pot Stabilisation Ensuring that the flame is given time to establish Power band 1 2 3 4 5 Output power determined by heat demand Extinguish Shut down initiated Final Cleaning Cl...

Страница 18: ...18 Engineer Figure 20 Flow Chart...

Страница 19: ...cing engineer and parameters Help Selecting the help menu as shown in Figure 22 below displays the contact details for Warmflow who should be contacted if you require further assistance or if you enco...

Страница 20: ...ugh maximising access is recommended Please refer to local Building Regulations for permissible distances from combustible surfaces If the appliance is intended for internal installation please refer...

Страница 21: ...ork is run in copper However if plastic pipe is used the last 1000mm of pipework connected directly to the appliance must be of copper All connections to the appliance must be made with compression fi...

Страница 22: ...contact Warmflow or your installer Special attention must be given to the concentration of corrosion inhibitors in the system water where there is a need for topping up or refilling Inhibitor concentr...

Страница 23: ...23 The drainage hose must not be affected by any blockage which could lead to condensation backfilling into the heat exchanger of the appliance causing corrosion 3 3 Figure 24 Condensate Trap Plumbing...

Страница 24: ...connection It is advised that the pipe work from the appliance to the interior of the property must be 28mm and insulated with a minimum of 9mm pipe insulation The appliances anti condensation valve i...

Страница 25: ...e other end of the cable with the RJ12 plug connects into the back of the user interface controller supplied 24V pLAN GND Tx Tx 24V pLAN ext GND Solid Green Striped White Blue Striped White Green Soli...

Страница 26: ...d of silicone sealant around the collar prevent water ingress refer to Figure 30 This flue system is adequate only if the flue terminal is more than 2 3 meters from an adjacent wall or surface as requ...

Страница 27: ...27 Figure 30 Flue Assembly...

Страница 28: ...28 4 COMMISSIONING AND SERVICING Figure 31 Flue Outlet Positions for Solid Fuel Appliances...

Страница 29: ...e flue gas temperature is above 140 C or a CO value above 400ppm consistently please contact Warmflow Please refer to Table 1 for flue gas temperatures at maximum and minimum outputs The appliance has...

Страница 30: ...al supply to the appliance is isolated The mains electric isolator switch is located below the main electronics box at the front of the appliance and should be locked by padlock in the off position se...

Страница 31: ...unfastening the seven screws shown in Figure 33 below This will allow access to remove damp pellets or dust from the hopper The end cap of the auger can be removed to allow pellet dust or remaining p...

Страница 32: ...otor must be unplugged and the motor motor bracket and cleaning mechanism must be withdrawn horizontally from the combustion door Next the locating pins must also be withdrawn horizontally allowing th...

Страница 33: ...r conditions of this warranty are met Please note that periods of guarantee will not be extended under any circumstances Warmflow s Obligations Where components are found to be defective in materials...

Страница 34: ...er if required by the variable service schedule in the controller Warmflow reserves the right to determine at its absolute discretion whether a person is appropriately qualified and has suitable train...

Страница 35: ...s or damage that are not the direct fault of Warmflow including without limitation loss or damage caused by any one or more of the following a use of the Boiler in anything other than its normal and i...

Страница 36: ...quate supply of services such as electricity or water to the property Claims for consequential loss or damage however caused are not covered by this guarantee Please note that your statutory rights ar...

Страница 37: ...ly x Ensure that the certificate is signed by both the Competent Person and the Customer x Carbon copies of the certificate are produced automatically x Register the Appliance x Remove the white copy...

Страница 38: ...ioning Performance Commissioning Date Flue Gas Analyser Make Model Calibration Date Fuel Brand ENplus 1 CO2 Concentration CO Concentration ppm Flue Gas Temperature C Draught Pa Fan RPM Efficiency Nett...

Страница 39: ...39 INTENTIONALLY LEFT BLANK...

Страница 40: ...ith the service schedule and instructions laid out in this manual x Details of the service conducted must be fully recorded on the following service record sheets by the competent person conducting th...

Страница 41: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 42: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 43: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 44: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 45: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 46: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 47: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 48: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 49: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 50: ...al Refractory Insulation Frost Protection Heat Exchanger Surfaces Cleaning Appliance Safety Controls Mechanisms Heat Exchanger Seals Corrosion Inhibitor Level 4 System Modifications Since Last Service...

Страница 51: ...accurate at the date of printing E OE but will be superseded and should be disregarded if specifications and or appearances are changed in the interests of continued product improvement CODE 4220 ISS...

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