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7. Service and Maintenance

7.1 Maintenance Safety

Good maintenance is your responsibility. Poor maintenance is
an invitation to trouble.

• Follow good shop practices:

Keep service area clean and dry.

Be sure electrical outlets and tools are properly
grounded.

Use adequate light for the job at hand.

• Never operate the machine or the towing vehicle inside

of a closed building. Make sure there is plenty of
ventilation. Exhaust fumes may cause asphyxiation.

• Before servicing or repairing this machine, make sure it

is safe to work on. See Safe Condition

page 7

• Allow engine and components to cool before performing

maintenance. Hot components can cause burns to
exposed skin.

• Never work underneath equipment unless it is securely

blocked or supported.

• When performing any service or maintenance work,

always use appropriate personal protection equipment.

• Where replacement parts are necessary, genuine

factory replacement parts must be used to restore your
equipment to original specifications. The manufacturer is

not responsible for injuries or damages caused by use of
unapproved parts or accessories.

• A fire extinguisher and first aid kit should be kept readily

accessible while performing maintenance on this
equipment.

• Inspect and tighten all bolts, nuts and screws and check

that all electrical and fuel connections are properly
secured to ensure chipper is in a safe working condition.

• After completing a service procedure, make sure all

safety shields and devices are reinstalled.

• When performing maintenance on this equipment always

have at least two workers present. Do not work alone in
case an emergency should arise.

• When cleaning any parts, do not use gasoline. Use a

regular cleanser.

• Always use proper tools in good condition.

WARNING!

Machine shown with guards removed for

illustrative purposes only. Never operate

machine with guards removed.

W001

7.2 Fluids and Lubricants

1. Engine Oil

SAE 10W-30 motor oil is recommended for general use.
Refer to the engine manufacturer's manual for maintenance
and service information.

2. Grease

Use an SAE multi-purpose high temperature grease with
extreme pressure (EP) performance. Also acceptable is an
SAE multipurpose lithium-based grease.

3. Engine Fuel

This engine is certified to operate on unleaded gasoline
with a pump octane rating of 86 or higher (a research
octane rating of 91 or higher).

4. Storing Lubricants

Your machine can operate at top efficiency only if clean
lubricants are used. Use clean containers to handle all
lubricants. Store them in an area protected from dust,
moisture and other contaminants.

BXMT3209
Trailer Chipper-Shredder

Service and Maintenance

Содержание BXMT Series

Страница 1: ...OPERATOR S MANUAL TrailerChipper Shredder BXMT3209 Document Number Z97147_En Rev Mar 2020...

Страница 2: ...tained within the Operator s Manual Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Wallenstein dealer or the Distributor if you need assistance infor...

Страница 3: ...ate Lever 20 5 3 Discharge Chute 21 5 4 Hood Deflector 21 5 5 Jack Stand 21 6 Operating Instructions 22 6 1 Operating Safety 22 6 2 Before Startup 23 6 3 Fuel Level Check 24 6 4 Engine Oil Level Check...

Страница 4: ...te I have thoroughly instructed the buyer on the equipment care adjustments safe operation and applicable warranty policy and reviewed the manuals Dealer Address City State Province ZIP Postal Code Ph...

Страница 5: ...questing service or other information The product information plate location is shown in the illustration Record your product Serial Number in the space provided below for future reference Fig 1 Seria...

Страница 6: ...itional information to the operator or explains the operation of a control Product Decals indicate machine model and serial number and other important information VIN NLV MODEL Manufactured by Wallens...

Страница 7: ...g equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to the machine 2 3 Why Safety is Important Three Big Reaso...

Страница 8: ...d never be used in this condition Replace any safety sign or instruction sign that is not readable or is missing Location and explanation of safety signs start on page 13 Never consume alcoholic bever...

Страница 9: ...e Determine where chips will be piled and ensure it does not interfere with safe operation of the machine Be aware of overhead hazards branches cables electrical wires Use this machine only in dayligh...

Страница 10: ...rike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine DO NOT operate engine without a muffler Inspect periodically and re...

Страница 11: ...e area or function related to that area that requires your SAFETY AWARENESS Safety sign explanations begin on page 13 Think SAFETY Work SAFELY IMPORTANT If safety signs have been damaged removed becom...

Страница 12: ...01083 9 1 1 7 6 1 8 1 1 2 Fig 3 BXMT3209 Safety Decals BXMT3209 Trailer Chipper Shredder Safety 12 Safety Signs...

Страница 13: ...ed hopper larger than the size stated on the decal for example 1 25 mm in diameter Machine damage could also result 2 Noise Levels when Machine is Operating The noise declaration decal indicates the s...

Страница 14: ...n operation Keep hands clear of this area 5 Personal Protective Equipment CAUTION Always wear appropriate Personal Protective Equipment around this machine when it is in operation A hard hat Hearing p...

Страница 15: ...aler parts department or the factory Always keep safety signs clean and legible Parts replaced that had a safety decal on them must also have the safety sign replaced Procedure Installation area must...

Страница 16: ...riodic reviews of Safety and Operation a standard practice for all operators Review again at the startup of every season The design and manufacture of this product conforms to relative provisions in t...

Страница 17: ...e operator to become familiar with control function and machine response When a new operator is familiar and comfortable with the machine they can proceed with the work 3 Do not allow untrained operat...

Страница 18: ...per 5 Discharge Chute 6 Hood Deflector Knob 7 Hood Deflector 8 Shredder Feed Gate Lever 9 Upper Housing 10 Honda GX270 Rope Start 11 Jack Stand 12 Chipper Tongue 13 Upper Housing Retainer Bolt 14 Roto...

Страница 19: ...and ON 00187 Fig 7 BXMT3209 Ignition Switch OFF In the OFF position there is no power to the engine Turn the switch fully counterclockwise to shut the engine off ON The engine operates in the ON posit...

Страница 20: ...od chipper with the throttle lever in the MAX position Recoil Starter BXMT3209 has a recoil hand starter to start the engine 00203 Fig 11 Recoil Starter Pull the starter grip out lightly until resista...

Страница 21: ...r 01034 Fig 14 Hood Deflector The Hood Deflector on the end of discharge chute directs the discharge of chips The deflector is held in position by clamping knobs on each side To reposition turn the kn...

Страница 22: ...ve or transport chipper when the rotor is turning Keep the working area clean and free of debris to prevent tripping Operate only on level ground Do not point discharge at people animals or buildings...

Страница 23: ...level work area Park machine so that engine exhaust is not blowing towards the operator 9 Leave the chipper attached to the tow vehicle if extra stability is required Set park brake on tow vehicle 10...

Страница 24: ...fitting clothing are not worn Make sure long hair is tied back 6 3 Fuel Level Check Check the fuel level before each use Starting with a full tank helps to eliminate or reduce operating interruptions...

Страница 25: ...ed for general use 4 Reinstall the oil level dipstick 2 1 01114 Fig 18 Engine Oil Level check 1 Oil Level Dipstick 2 Oil Filler 6 5 Starting the Engine WARNING Engine exhaust contains carbon monoxide...

Страница 26: ...MPORTANT Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 6 Leave the engine operating at low throttle for a few minutes to allow it to w...

Страница 27: ...for BXMT3209 Chipper Shredder 3 7 5 cm 1 2 5 cm 1 Before putting material into the chipper make sure the engine is warmed and the rotor is up to speed 2 Slowly slide material into the chipper feed hop...

Страница 28: ...redder feed hopper further than the gate to avoid contact with the knives on the rotor Use a stick or branch to push any piece of material into the knives that does not move on its own and stops in th...

Страница 29: ...ting to see if the jam is cleared If the chipper is still plugged the jammed material must be removed by hand 5 Place the machine in a safe condition See page 7 6 Remove the upper rotor housing anchor...

Страница 30: ...s use or when the chipper is not going to be used for a period place the machine in storage Clear out any debris from the machine Wash the machine then operate it for few minutes to dry out the moistu...

Страница 31: ...pment Inspect and tighten all bolts nuts and screws and check that all electrical and fuel connections are properly secured to ensure chipper is in a safe working condition After completing a service...

Страница 32: ...r blade function Observe proper drive belt operation See page 35 Every 50 hours or Annually Check rotor blade sharpness See page 37 Check ledger knife sharpness See page 37 Check shredder blade sharpn...

Страница 33: ...and grit If fittings do not take grease remove and clean them thoroughly Replace grease fittings as necessary Location Every 100 hours of operation or annually 1 Rotor bearings one shot per side IMPO...

Страница 34: ...Air Cleaner Cover 2 Paper Filter Element 3 Foam Filter Element 4 Gasket 7 6 Drive Belt Replacement The chipper has a centrifugal clutch mounted on the engine shaft used to drive the rotor plate sheav...

Страница 35: ...nsion after 10 hours of operation 7 6 1 Alignment Observe drive belt alignment every 8 hours of operation For accurate measurement use a laser alignment tool If one is not available the following meth...

Страница 36: ...096 Fig 39 Rotor Sheave 1 Sheave 2 Set Screw 3 Shaft key 4 Sheave Bolts 5 Sheave Hub 6 Threaded Puller Holes 2 Remove the set screw from the sheave 2 3 Remove the sheave bolts 4 and thread them into t...

Страница 37: ...ntained 3 To sharpen remove both blades from the rotor 4 Sharpen each at a 45 angle to provide the best cutting effect 45 01097 Fig 40 Sharpen Blade at 45 angle IMPORTANT Make sure equal amount of mat...

Страница 38: ...edges of the blade at 90 01098 90 90 Fig 42 Sharpening Ledger Knife 2 Reinstall the blade and set proper clearance Tighten bolts to proper torque setting 7 9 Chop Block Observe chop block function at...

Страница 39: ...edder Knife 5 Spacer Shredder Knives Changing 1 Open the upper rotor housing 2 Manually turn the chipper rotor plate so that one set of shredder knives is fully exposed 3 Loosen the hammer retainer pi...

Страница 40: ...achine vibration while operating Broken or missing rotor blade Replace Rotor may be bent Check for rotor wobble Replace rotor Rotor bearings failed Replace Loose fasteners Tighten See common bolt torq...

Страница 41: ...m x 76 cm Shredder Housing Opening 10 x 10 25 cm x 25 cm Number of Chipper Knives 2 Number of Shredder Knives 27 Rotor Diameter 18 45 cm Rotor Weight 70 lb 32 kg Discharge Chute Height 56 142 cm Disch...

Страница 42: ...entified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8...

Страница 43: ...es not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequential damage indirect damage or loss of profits 4 Damages resulting from Mis...

Страница 44: ...ety 10 Grease Points 33 H Hood Deflector 21 I Ignition Switch 19 Informative Decals 6 J Jack Stand 21 L Ledger Knife 37 Adjusting Clearance 37 Sharpening 38 Lubricants 31 M Machine Break In 28 Machine...

Страница 45: ...lt Replacement 34 Drive Belt Tensioning 35 Engine Air Cleaner 34 Fluids and Lubricants 31 Fuel Filter Changing 39 Grease Points 33 Ledger Knife 37 Maintenance Schedule 32 Rotor Blades 37 Rotor Blades...

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Страница 48: ...www wallensteinequipment com...

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