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36

37

Input

Select the sensor to be used by this relay.

Direction

Select the control direction.

5.3.3 

Relay, Flow Timer Control Mode

Output Details

The details for this type of output include the relay on/off state, HOA mode or Interlock status, accumulated on-time, 

alarms, current cycle on time and relay type.

Settings 

  

  

Press the Settings key view or change the settings related to the relay.

Feed Duration

Enter the amount of time for the relay to activate for once the accumulated volume 

through the water meter has been reached.

Accumulated Volume

Enter the volume of water to pass through the water meter required to trigger the chemical feed.

Flow Input

Select the input to be used to control this output.

Reset Timer

Use this menu to cancel the current feed cycle.

5.3.4 

Relay, Bleed and Feed Control Mode

     ONLY AVAILABLE IF HVAC MODES ARE ENABLED IN CONFIG MENU – GLOBAL SETTINGS

Output Details

The details for this type of output include the relay on/off state, HOA mode or Interlock status, accumulated on-time, 

alarms, current cycle on time and relay type.

Settings   

  

Press the Settings key view or change the settings related to the relay.

Feed Time Limit

Enter the maximum amount of feed time per bleed event

Bleed

Select the relay to be used for Bleed/Blowdown

5.3.5 

Relay, Bleed then Feed Control Mode

 

     

ONLY AVAILABLE IF HVAC MODES ARE ENABLED IN CONFIG MENU – GLOBAL SETTINGS

Output Details

The details for this type of output include the relay on/off state, HOA mode or Interlock status, accumulated on-time,  

alarms, current cycle on time and relay type.

Settings   

  

Press the Settings key view or change the settings related to the relay.

Feed Percentage

Enter the % of bleed relay activation time to use for the feed relay activation time

Feed Time Limit

Enter the maximum amount of feed time per bleed event

Reset Timer

Use this menu to cancel the current feed cycle.

Bleed

Select the relay to be used for Bleed/Blowdown

5.3.6 

Relay, Percent Timer Control Mode

Output Details

The details for this type of output include the relay on/off state, HOA mode or Interlock status, cycle time, accumulated 

on-time, alarms, current cycle on time and relay type.

Settings   

  

Press the Settings key view or change the settings related to the relay.

Sample Period

Enter the duration of the sample period. 

Feed Percentage

Enter the % of the sample period time to use for the feed relay activation time

5.3.7 

Relay, Biocide Timer Control Mode

     ONLY AVAILABLE IF HVAC MODES ARE ENABLED IN CONFIG MENU – GLOBAL SETTINGS

Basic Biocide Operation

When a biocide event triggers, the algorithm will first prebleed (if a prebleed is programmed) for the set amount of

prebleed time or down to the set prebleed conductivity. Then the biocide relay is turned on for the set duration. This 

is followed by a post-bio add lockout that blocks the bleed relay from turning on for a set amount of bleed lockout 

time.

Special Condition Handling

Prebleed

If both a time limit and a conductivity limit are set, the time limit takes precedence. The bleed relay will turn off

once the time limit is reached or when the prebleed conductivity limit is reached (whichever occurs first). If the

prebleed has a conductivity limit set, then the time limit can’t be set to zero, as this would allow the prebleed to

last forever if the conductivity limit is never reached.

Overlapping biocide events

If a second biocide event occurs while the first one is still active (in pre-bleed, biocide add or lockout), the 

second event will be ignored. An Event Skipped alarm will be set. 

Interlock Conditions

Interlocks override the relay control, but do not change the operation of the timer control.

A no-flow (or other interlock) condition does not delay a biocide add. The biocide add duration timer will 

continue even if the relay is locked out due to a no-flow or other interlock condition. This will prevent delayed 

biocide adds which can potentially cause higher than expected biocide concentrations in the system when two 

biocides adds occur close to the same time. Not allowing delayed biocide adds will also prevent incompatible 

biocides getting added at close to the same time.

“Activate With” Conditions

“Activate with channels” settings override the relay control, but do not change the operation of the timers or

related bleed control. The biocide timer continues counting biocide add time when the biocide relay is forced 

on, and ends at the expected time (biocide event start time plus duration). If the “activate with” condition con-

tinues after the end of the biocide feed time, the relay remains activated.

Alarms

An Event Skipped alarm is set when a second biocide event occurs while one event is still running (either in

prebleed, biocide add or post-biocide add lockout). An Event Skipped alarm is also set when the biocide add 

relay never turns on during a biocide add because of an interlock condition.

The alarm is cleared when the relay is next activated for any reason (the next timer event or HAND mode or

“activate with” force on condition).

Output Details

The details for this type of output include the relay on/off state, HOA mode or Interlock status, accumulated on-time, 

alarms, current cycle on time and relay type. The current week number and day of the week is displayed (even if 

there is no multi-week repetition event programmed). Cycle Time shows the time counting down of the currently 

active part of the biocide cycle (pre-bleed, biocide feed, or post biocide feed lockout of the bleed).

Settings   

  

Press the Settings key view or change the settings related to the relay.

Event 1 (through 10)

Enter these menus to program timer events via the menus below:

Repetition

Select the time cycle to repeat the event: Daily, 1 Week, 2 Week, 4 Week, or None. An 

event means that the output is turned on at the same time of day, for the same amount 

of time, and except for the Daily cycle, on the same day of the week.

Week

Only appears if Repetition is longer than 1 Week. Select the week during which the 

event will occur.

Day

Only appears if Repetition is longer than Daily. Select the day of the week during 

which the event will occur.

Содержание WTCW100 Series

Страница 1: ...Five Boynton Road Hopping Brook Park Holliston MA 01746 USA TEL 508 429 1110 WEB www walchem com WCT WBLW100 Series Cooling Tower and Boiler Controller Instruction Manual...

Страница 2: ...onents are expendable and are not covered by any warranty THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESS OR IMPLIED AS TO DESCRIP TION QUALITY MERCHANTABILITY FITNESS FOR ANY PARTICULAR...

Страница 3: ...time Daily Weekly 2 week or 4 week Biocide timers with pre bleed and post add lockout of bleed Intermittent sampling for boilers with proportional blowdown controlling on a trapped sample Time Proport...

Страница 4: ...lly isolated 600 Ohm max resistive load Resolution 0 0015 of span Accuracy 0 5 of reading Agency Approvals Safety UL 61010 1 2012 3rd Ed CSA C22 2 No 61010 1 2012 3rd Ed IEC 61010 1 2010 3rd Ed EN 610...

Страница 5: ...sensor range High end of sensor range Sample period Time Proportional mode 10 seconds 3600 seconds Sample Time Intermittent Sampling mode 0 seconds 3600 seconds Hold Time Intermittent Sampling mode 0...

Страница 6: ...1 Determine the Rate of Steam Production in Pounds per Hour Either read off the boiler name plate water tube boilers or Calculate from horsepower rating fire tube boilers HP x 34 5 lbs hr Example 100...

Страница 7: ...graphs on the next page Use of a flow control valve will give you the best control of the process since the flow rate can be easily adjusted The dial on the valve also gives you a visual indication if...

Страница 8: ...nside the controller even when the power switch on the front panel is in the OFF position The front panel must never be opened before power to the controller is REMOVED If your controller is prewired...

Страница 9: ...Union To Drain To Drain 1 2 3 Figure 4 Typical Boiler Installation Continuous Sampling Install accessories either vertically or horizontally per manufacturer s instructions To Drain Skimmer Blowdown L...

Страница 10: ...10 VOLT AC OUTLET TO SANITARY SEWER COOLING TOWER OPEN SUMP CIRCULATION PUMP X Unions installed for replacement of solenoid or strainer Y Y strainer Z solenoid TYPICAL INSTALLATION SUBMERSION ELECTROD...

Страница 11: ...ivity Electrode TEMP WHT TEMP GRN RCV BLK SHIELD XMT RED SAFETY COVER LABEL R SHLD High Pressure Conductivity Electrode GRN WHT RED BLK Condensate Electrode wiring is typical of all three sensor optio...

Страница 12: ...Effect Flow Meter SHIELD INPUT POWER Chart Recorder SIGNAL SHIELD SHIELD R SHLD Figure 10 Digital Input and Analog Output Wiring 1 2 3 4 5 6 7 8 9 10 11 12 TB2 TB1 FUSE POWER SWITCH POWER SWITCH 1 2 3...

Страница 13: ...U 240V BLK 120V BRN 240V Figure 12 W110 AC Power Relay Output Wiring 1 2 3 4 5 6 7 8 9 10 11 12 TB2 TB1 FUSE POWER SWITCH POWER SWITCH 1 2 3 4 5 6 7 8 9 10 11 12 R1 R2 R3 N N N N L TB3 TB4 TB5 TB6 TB7...

Страница 14: ...er or Lower keys Once the value of the number is correct use the Enter key to store the new value into memory or use the Cancel key to leave the number at its previous value and go back Changing Names...

Страница 15: ...ghted Press the Enter key Press the Scroll Down key until your language is highlighted Press the Confirm key to change all menus to your language Set date if necessary Press the Scroll Up key until Da...

Страница 16: ...ng Setpoint Int Sampling R1 HOA Setting Setpoint Manual R1 HOA Setting Interlock Channels Pulse Prop R1 HOA Setting Setpoint Dual Setpoint R1 HOA Setting Setpoint Probe Wash R1 HOA Setting Input Timer...

Страница 17: ...ter key to get to the Details screen Press the Settings key If the name of the relay does not describe the control mode desired press the Scroll Down key until Mode is highlighted Press the Enter key...

Страница 18: ...ure compensation Enter the temperature of the buffer and press Confirm Buffer Value only appears for One Point Calibration except when automatic buffer recognition is used Enter the value of the buffe...

Страница 19: ...e next reading shown will consist of an average of 10 of the previous value and 90 of the current value Cable Length The controller automatically compensates for errors in the reading caused by varyin...

Страница 20: ...ress the Enter key with an output highlighted to access that output s details and settings NOTE When the output control mode or the input assigned to that output is changed the output reverts to OFF m...

Страница 21: ...and a conductivity limit are set the time limit takes precedence The bleed relay will turn off once the time limit is reached or when the prebleed conductivity limit is reached whichever occurs first...

Страница 22: ...ion from the set point The relay goes through a sequence of activation deactivation as described below The intended purpose of this algorithm is boiler blowdown A sample cannot be supplied to the sens...

Страница 23: ...ontrol Mode Basic Timer Operation When a Probe Wash event triggers the algorithm will activate the relay for the programmed time The relay will activate a pump or valve to supply a cleaning solution t...

Страница 24: ...digital flow meter and continuously adjusts the analog 4 20 mA output proportional band to achieve a target PPM level The user enters the target PPM and the data necessary to calculate the proportiona...

Страница 25: ...troller see Export User Config file below Press the Enter key and then press the Confirm key to transfer those settings to this controller Export User Config File The User Configuration file contains...

Страница 26: ...ays have a fuse to protect the controller from devices connected to the relays that draw excessive current Locate the fuse on the circuit board at the back of the controller enclosure underneath the c...

Страница 27: ...ible Cause Corrective Action No flow Check piping for closed valves blockage etc Check recirculation pump Faulty flow switch cable Check with ohmmeter Faulty controller Check by shorting digital input...

Страница 28: ...ectly Possible Cause Correction Action The software is not functioning If the error message clears on its own no action is required If the error message persists cycle power If the error message still...

Страница 29: ...57 Control Board with AO 191613 Ribbon Cable Controller Parts 103875 Panel 102961 Hanger 102586 Nut 190998 03 Switch assembly 3 ft cable 190996 Float 102919 O Ring 191020 03 Switch Float Assembly 3 ft...

Страница 30: ...191638 03 Electrodeless Conductivity sensor CPVC 3 ft cable 102586 Nut 102594 O ring 191020 03 Flow switch assembly 3 ft cable 190997 03 Switch Float assembly 3 ft cable 102594 O ring 102881 Flow swi...

Страница 31: ...Switch manifold on panel C High pressure contacting conductivity D High pressure contacting cond Flow Switch manifold on panel E Inline submersion 316SS contacting conductivity F 316SS contacting cond...

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