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5.0 OPERATION

These units control continuously while power is applied. Programming is accomplished via the local keypad and dis-

play. 

To see the top level menu keys, press the Home key if not already there. The menu structure is grouped by Alarms, Inputs, 

Outputs, and configuration Settings. Each input has its own menu for calibration and unit selection as needed. Each output 

has its own setup menu including set points, timer values and operating modes as needed. Under Settings will be general 

settings such as the clock, the language, etc. 

Keep in mind that even while moving through menus, the unit is still controlling.

5.1  Alarms Menu  

Press the key below the Alarms icon to view a list of active alarms. If there are more than two active alarms, the Page 

Down icon will be shown, and this key press will bring up the next page of inputs.

Press the Back/Return button to go back to the previous screen.

5.2  Inputs Menu   

Press the key below the Inputs icon to view a list of all sensor and digital inputs. The Page Down icon scrolls down the 

list of inputs, the Page Up icon scrolls up the list of inputs, the Return icon brings back the previous screen.

Press the Enter key with an input highlighted to access that input’s details, calibration (if applicable) and settings.

Sensor Input Details

The details for any type of sensor input include the current value read, alarms, the raw (uncalibrated) signal, the sensor 

type, and the calibration gain and offset. If the sensor has automatic temperature compensation, then the sensor’s 

temperature value and alarms, the temperature resistance value read, and the type of temperature element required are 

also displayed.

Calibration 

Press the Calibration key to calibrate the sensor. Select the calibration to perform: One Point Process, One Point Buffer or 

Two Point Buffer Calibration. Not all calibration options are available for all types of sensor.

One Point Process Calibration

New Value

Enter the actual value of the process as determined by another meter or laboratory analysis and press Confirm.

 

Cal Successful or Failed

If successful, press Confirm to put the new calibration in memory.

If failed, you may retry the calibration or cancel. Refer to Section 7 to troubleshoot a calibration failure.

One Point Buffer Calibration, Conductivity Air Cal

Cal Disables Control

Press Confirm to continue or Cancel to abort

 

Buffer Temperature 

(only appears if no temperature sensor is detected for sensor types that use automatic 

temperature compensation)

Enter the temperature of the buffer and press Confirm. 

 

Buffer Value

 (only appears for One Point Calibration except when automatic buffer recognition is used)

Enter the value of the buffer being used 

Rinse Sensor

Remove the sensor from the process, rinse it off, and place it in the buffer solution (or oxidizer-free water for Zero 

Cal, or air for the conductivity open air cal). Press Confirm when ready.

 

Stabilization

When the temperature (if applicable) and signal from the sensor is stable, the controller will automatically move to 

the next step. If they don’t stabilize you may manually go to the next step by pressing Confirm.

 

Cal Successful or Failed

If successful, press Confirm to put the new calibration in memory.

If failed, you may retry the calibration or cancel. Refer to Section 7 to troubleshoot a calibration failure. 

Resume Control

Replace the sensor in the process and press Confirm when ready to resume control.

Two Point Buffer Calibration

Cal Disables Control

Press Confirm to continue or Cancel to abort

Buffer Temperature

 (only appears if no temperature sensor is detected for sensor types that use automatic 

temperature compensation)

Enter the temperature of the buffer and press Confirm. 

First Buffer Value (

does not appear if automatic buffer recognition is used)

Enter the value of the buffer being used.

Rinse Sensor

Remove the sensor from the process, rinse it off, and place it in the buffer solution. Press Confirm when ready.

Stabilization

When the temperature (if applicable) and signal from the sensor is stable, the controller will automatically move to 

the next step. If they don’t stabilize you may manually go to the next step by pressing Confirm.

Second Buffer Temperature

 (only appears if no temperature sensor is detected for sensor types that use auto-

matic temperature compensation)

Enter the temperature of the buffer and press Confirm. 

Second Buffer Value

Enter the value of the buffer being used

Rinse Electrode

Remove the sensor from the process, rinse it off, and place it in the buffer solution. Press Confirm when ready.

Stabilization

When the temperature (if applicable) and signal from the sensor is stable, the controller will automatically move to 

the next step. If they don’t stabilize you may manually go to the next step by pressing Confirm.

Cal Successful or Failed

If successful, press Confirm to put the new calibration in memory. The calibration adjusts the offset and the gain 

(slope) and displays the new values. If failed, you may retry the calibration or cancel. Refer to Section 7 to trouble-

shoot a calibration failure.

Resume Control

Replace the sensor in the process and press Confirm when ready to resume control.

Содержание WTCW100 Series

Страница 1: ...Five Boynton Road Hopping Brook Park Holliston MA 01746 USA TEL 508 429 1110 WEB www walchem com WCT WBLW100 Series Cooling Tower and Boiler Controller Instruction Manual...

Страница 2: ...onents are expendable and are not covered by any warranty THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESS OR IMPLIED AS TO DESCRIP TION QUALITY MERCHANTABILITY FITNESS FOR ANY PARTICULAR...

Страница 3: ...time Daily Weekly 2 week or 4 week Biocide timers with pre bleed and post add lockout of bleed Intermittent sampling for boilers with proportional blowdown controlling on a trapped sample Time Proport...

Страница 4: ...lly isolated 600 Ohm max resistive load Resolution 0 0015 of span Accuracy 0 5 of reading Agency Approvals Safety UL 61010 1 2012 3rd Ed CSA C22 2 No 61010 1 2012 3rd Ed IEC 61010 1 2010 3rd Ed EN 610...

Страница 5: ...sensor range High end of sensor range Sample period Time Proportional mode 10 seconds 3600 seconds Sample Time Intermittent Sampling mode 0 seconds 3600 seconds Hold Time Intermittent Sampling mode 0...

Страница 6: ...1 Determine the Rate of Steam Production in Pounds per Hour Either read off the boiler name plate water tube boilers or Calculate from horsepower rating fire tube boilers HP x 34 5 lbs hr Example 100...

Страница 7: ...graphs on the next page Use of a flow control valve will give you the best control of the process since the flow rate can be easily adjusted The dial on the valve also gives you a visual indication if...

Страница 8: ...nside the controller even when the power switch on the front panel is in the OFF position The front panel must never be opened before power to the controller is REMOVED If your controller is prewired...

Страница 9: ...Union To Drain To Drain 1 2 3 Figure 4 Typical Boiler Installation Continuous Sampling Install accessories either vertically or horizontally per manufacturer s instructions To Drain Skimmer Blowdown L...

Страница 10: ...10 VOLT AC OUTLET TO SANITARY SEWER COOLING TOWER OPEN SUMP CIRCULATION PUMP X Unions installed for replacement of solenoid or strainer Y Y strainer Z solenoid TYPICAL INSTALLATION SUBMERSION ELECTROD...

Страница 11: ...ivity Electrode TEMP WHT TEMP GRN RCV BLK SHIELD XMT RED SAFETY COVER LABEL R SHLD High Pressure Conductivity Electrode GRN WHT RED BLK Condensate Electrode wiring is typical of all three sensor optio...

Страница 12: ...Effect Flow Meter SHIELD INPUT POWER Chart Recorder SIGNAL SHIELD SHIELD R SHLD Figure 10 Digital Input and Analog Output Wiring 1 2 3 4 5 6 7 8 9 10 11 12 TB2 TB1 FUSE POWER SWITCH POWER SWITCH 1 2 3...

Страница 13: ...U 240V BLK 120V BRN 240V Figure 12 W110 AC Power Relay Output Wiring 1 2 3 4 5 6 7 8 9 10 11 12 TB2 TB1 FUSE POWER SWITCH POWER SWITCH 1 2 3 4 5 6 7 8 9 10 11 12 R1 R2 R3 N N N N L TB3 TB4 TB5 TB6 TB7...

Страница 14: ...er or Lower keys Once the value of the number is correct use the Enter key to store the new value into memory or use the Cancel key to leave the number at its previous value and go back Changing Names...

Страница 15: ...ghted Press the Enter key Press the Scroll Down key until your language is highlighted Press the Confirm key to change all menus to your language Set date if necessary Press the Scroll Up key until Da...

Страница 16: ...ng Setpoint Int Sampling R1 HOA Setting Setpoint Manual R1 HOA Setting Interlock Channels Pulse Prop R1 HOA Setting Setpoint Dual Setpoint R1 HOA Setting Setpoint Probe Wash R1 HOA Setting Input Timer...

Страница 17: ...ter key to get to the Details screen Press the Settings key If the name of the relay does not describe the control mode desired press the Scroll Down key until Mode is highlighted Press the Enter key...

Страница 18: ...ure compensation Enter the temperature of the buffer and press Confirm Buffer Value only appears for One Point Calibration except when automatic buffer recognition is used Enter the value of the buffe...

Страница 19: ...e next reading shown will consist of an average of 10 of the previous value and 90 of the current value Cable Length The controller automatically compensates for errors in the reading caused by varyin...

Страница 20: ...ress the Enter key with an output highlighted to access that output s details and settings NOTE When the output control mode or the input assigned to that output is changed the output reverts to OFF m...

Страница 21: ...and a conductivity limit are set the time limit takes precedence The bleed relay will turn off once the time limit is reached or when the prebleed conductivity limit is reached whichever occurs first...

Страница 22: ...ion from the set point The relay goes through a sequence of activation deactivation as described below The intended purpose of this algorithm is boiler blowdown A sample cannot be supplied to the sens...

Страница 23: ...ontrol Mode Basic Timer Operation When a Probe Wash event triggers the algorithm will activate the relay for the programmed time The relay will activate a pump or valve to supply a cleaning solution t...

Страница 24: ...digital flow meter and continuously adjusts the analog 4 20 mA output proportional band to achieve a target PPM level The user enters the target PPM and the data necessary to calculate the proportiona...

Страница 25: ...troller see Export User Config file below Press the Enter key and then press the Confirm key to transfer those settings to this controller Export User Config File The User Configuration file contains...

Страница 26: ...ays have a fuse to protect the controller from devices connected to the relays that draw excessive current Locate the fuse on the circuit board at the back of the controller enclosure underneath the c...

Страница 27: ...ible Cause Corrective Action No flow Check piping for closed valves blockage etc Check recirculation pump Faulty flow switch cable Check with ohmmeter Faulty controller Check by shorting digital input...

Страница 28: ...ectly Possible Cause Correction Action The software is not functioning If the error message clears on its own no action is required If the error message persists cycle power If the error message still...

Страница 29: ...57 Control Board with AO 191613 Ribbon Cable Controller Parts 103875 Panel 102961 Hanger 102586 Nut 190998 03 Switch assembly 3 ft cable 190996 Float 102919 O Ring 191020 03 Switch Float Assembly 3 ft...

Страница 30: ...191638 03 Electrodeless Conductivity sensor CPVC 3 ft cable 102586 Nut 102594 O ring 191020 03 Flow switch assembly 3 ft cable 190997 03 Switch Float assembly 3 ft cable 102594 O ring 102881 Flow swi...

Страница 31: ...Switch manifold on panel C High pressure contacting conductivity D High pressure contacting cond Flow Switch manifold on panel E Inline submersion 316SS contacting conductivity F 316SS contacting cond...

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