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Alarm

Choose if an alarm should be generated when the switch is open, or closed, or if no alarm 

should ever be generated.

Name

The name used to identify the switch may be changed.

Type

Select the type of sensor to be connected to the digital input channel.

5.2.5 

Flow Meter, Contactor Type

Input Details

The details for this type of input include the total volume accumulated through the flow meter and alarms.

Settings   

  

Press the Settings key view or change the settings related to the sensor.

Totalizer Alarm

A high limit on the total volume of water accumulated may be set. 

Reset Flow Total

Enter this menu to reset the accumulated flow total to 0. Press Confirm to accept, Cancel to 

leave the total at the previous value and go back.

Set Flow Total

This menu is used to set the total volume stored in the controller to match the register on 

the flow meter.  Enter the desired value.

Scheduled Reset

Choose to automatically reset the flow total, and if so, Daily, Monthly or Annually.

Volume/Contact

Enter the volume of water that needs to go through the flow meter in order to generate a 

contact closure.

Flow Units

Select the units of measure for the water volume.

Name

The name used to identify the sensor may be changed.

Type

Select the type of sensor to be connected to the digital input channel.

5.2.6 

Flow Meter, Paddlewheel Type

Input Details

The details for this type of input include the current flow rate, total volume accumulated through the flow meter and 

alarms.

Settings

   

  

Press the Settings key view or change the settings related to the sensor.

Totalizer Alarm

A high limit on the total volume of water accumulated may be set. 

Reset Flow Total

Enter this menu to reset the accumulated flow total to 0. Press Confirm to accept, Cancel to 

leave the total at the previous value and go back.

Set Flow Total

This menu is used to set the total volume stored in the controller to match the register on 

the flow meter.  Enter the desired value.

Scheduled Reset

Choose to automatically reset the flow total, and if so, Daily, Monthly or Annually.

K Factor

Enter the pulses generated by the paddlewheel per unit volume of water.

Flow Units

Select the units of measure for the water volume.

Rate Units

Select the units of measure for the flow rate time base.

Smoothing Factor

Increase the smoothing factor percentage to dampen the response to changes. For exam-

ple, with a 10% smoothing factor, the next reading shown will consist of an average of 

10% of the previous value and 90% of the current value.

Name

The name used to identify the sensor may be changed.

Type

Select the type of sensor to be connected to the digital input channel.

5.3  Outputs Menu  

Press the key below the Outputs icon to view a list of all relay and analog outputs. The Page Down icon scrolls down 

the list of outputs, the Page Up icon scrolls up the list of outputs, the Return icon brings back the previous screen.

Press the Enter key with an output highlighted to access that output’s details and settings.

NOTE: When the output control mode or the input assigned to that output is changed, the output reverts to OFF mode. Once 

you have changed all settings to match the new mode or sensor, you must put the output into AUTO mode to start control.

5.3.1 

Relay, Any Control Mode

Output Details

The details for this type of output include the relay on/off state, HOA mode or Interlock status, accumulated on-time, 

alarms, current cycle on time and relay type.

Settings  

 

  

Press the Settings key view or change the settings related to the relay. Settings that are available for any control mode 

include:

HOA Setting

Select Hand, Off or Auto mode (see section 4.4).

Output Time Limit

Enter the maximum amount of time that the relay can be continuously activated. Once the 

time limit is reached, the relay will deactivate until the Reset Output Timeout menu is entered.

Reset Output Timeout

Enter this menu to clear an Output Timeout alarm and allow the relay to control the 

process again.

Interlock Channels

Select the relays and digital inputs that will interlock this relay, when those other relays 

are activated in Auto mode. Using Hand or Off to activate relays bypasses the Interlock 

logic.

Activate With Channels

Select the relays and digital inputs that will activate this relay, when those other relays 

are activated in Auto mode. Using Hand or Off to activate relays bypasses the Activate 

With logic.

Min Relay Cycle

This menu allows for the use of a motorized ball valve that needs time to fully open 

and close. Enter the number of seconds that the valve needs to fully actuate.

Hand Time Limit

Enter the amount of time that the relay will activate for when it is in Hand mode. 

Reset Time Total

Press the Confirm icon to reset the total accumulated on-time stored for the output back to 0.

Name

The name used to identify the relay may be changed.

Mode

Select the desired control mode for the output.

5.3.2 

Relay, On/Off Control Mode

Output Details

The details for this type of output include the relay on/off state, HOA mode or Interlock status, accumulated on-time, 

alarms, current cycle on time and relay type.

Settings   

  

Press the Settings key view or change the settings related to the relay.

Set point

Enter the sensor process value at which the relay will activate.

Deadband

Enter the sensor process value away from the set point at which the relay will deactivate.

Duty Cycle Period

Using a duty cycle helps to prevent overshooting the set point in applications where the 

response of the sensor to chemical additions is slow. Specify the amount of time for the 

cycle, and the percentage of that cycle time that the relay will be active. The relay will be 

off for the rest of the cycle, even if the set point has not been satisfied. 

Enter the length of the duty cycle in minutes:seconds in this menu. Set the time to 00:00 

if use of a duty cycle is not required.

Duty Cycle

Enter the percentage of the cycle period that the relay will be active. Set the percentage to 

100 if use of a duty cycle is not required.

Содержание WTCW100 Series

Страница 1: ...Five Boynton Road Hopping Brook Park Holliston MA 01746 USA TEL 508 429 1110 WEB www walchem com WCT WBLW100 Series Cooling Tower and Boiler Controller Instruction Manual...

Страница 2: ...onents are expendable and are not covered by any warranty THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESS OR IMPLIED AS TO DESCRIP TION QUALITY MERCHANTABILITY FITNESS FOR ANY PARTICULAR...

Страница 3: ...time Daily Weekly 2 week or 4 week Biocide timers with pre bleed and post add lockout of bleed Intermittent sampling for boilers with proportional blowdown controlling on a trapped sample Time Proport...

Страница 4: ...lly isolated 600 Ohm max resistive load Resolution 0 0015 of span Accuracy 0 5 of reading Agency Approvals Safety UL 61010 1 2012 3rd Ed CSA C22 2 No 61010 1 2012 3rd Ed IEC 61010 1 2010 3rd Ed EN 610...

Страница 5: ...sensor range High end of sensor range Sample period Time Proportional mode 10 seconds 3600 seconds Sample Time Intermittent Sampling mode 0 seconds 3600 seconds Hold Time Intermittent Sampling mode 0...

Страница 6: ...1 Determine the Rate of Steam Production in Pounds per Hour Either read off the boiler name plate water tube boilers or Calculate from horsepower rating fire tube boilers HP x 34 5 lbs hr Example 100...

Страница 7: ...graphs on the next page Use of a flow control valve will give you the best control of the process since the flow rate can be easily adjusted The dial on the valve also gives you a visual indication if...

Страница 8: ...nside the controller even when the power switch on the front panel is in the OFF position The front panel must never be opened before power to the controller is REMOVED If your controller is prewired...

Страница 9: ...Union To Drain To Drain 1 2 3 Figure 4 Typical Boiler Installation Continuous Sampling Install accessories either vertically or horizontally per manufacturer s instructions To Drain Skimmer Blowdown L...

Страница 10: ...10 VOLT AC OUTLET TO SANITARY SEWER COOLING TOWER OPEN SUMP CIRCULATION PUMP X Unions installed for replacement of solenoid or strainer Y Y strainer Z solenoid TYPICAL INSTALLATION SUBMERSION ELECTROD...

Страница 11: ...ivity Electrode TEMP WHT TEMP GRN RCV BLK SHIELD XMT RED SAFETY COVER LABEL R SHLD High Pressure Conductivity Electrode GRN WHT RED BLK Condensate Electrode wiring is typical of all three sensor optio...

Страница 12: ...Effect Flow Meter SHIELD INPUT POWER Chart Recorder SIGNAL SHIELD SHIELD R SHLD Figure 10 Digital Input and Analog Output Wiring 1 2 3 4 5 6 7 8 9 10 11 12 TB2 TB1 FUSE POWER SWITCH POWER SWITCH 1 2 3...

Страница 13: ...U 240V BLK 120V BRN 240V Figure 12 W110 AC Power Relay Output Wiring 1 2 3 4 5 6 7 8 9 10 11 12 TB2 TB1 FUSE POWER SWITCH POWER SWITCH 1 2 3 4 5 6 7 8 9 10 11 12 R1 R2 R3 N N N N L TB3 TB4 TB5 TB6 TB7...

Страница 14: ...er or Lower keys Once the value of the number is correct use the Enter key to store the new value into memory or use the Cancel key to leave the number at its previous value and go back Changing Names...

Страница 15: ...ghted Press the Enter key Press the Scroll Down key until your language is highlighted Press the Confirm key to change all menus to your language Set date if necessary Press the Scroll Up key until Da...

Страница 16: ...ng Setpoint Int Sampling R1 HOA Setting Setpoint Manual R1 HOA Setting Interlock Channels Pulse Prop R1 HOA Setting Setpoint Dual Setpoint R1 HOA Setting Setpoint Probe Wash R1 HOA Setting Input Timer...

Страница 17: ...ter key to get to the Details screen Press the Settings key If the name of the relay does not describe the control mode desired press the Scroll Down key until Mode is highlighted Press the Enter key...

Страница 18: ...ure compensation Enter the temperature of the buffer and press Confirm Buffer Value only appears for One Point Calibration except when automatic buffer recognition is used Enter the value of the buffe...

Страница 19: ...e next reading shown will consist of an average of 10 of the previous value and 90 of the current value Cable Length The controller automatically compensates for errors in the reading caused by varyin...

Страница 20: ...ress the Enter key with an output highlighted to access that output s details and settings NOTE When the output control mode or the input assigned to that output is changed the output reverts to OFF m...

Страница 21: ...and a conductivity limit are set the time limit takes precedence The bleed relay will turn off once the time limit is reached or when the prebleed conductivity limit is reached whichever occurs first...

Страница 22: ...ion from the set point The relay goes through a sequence of activation deactivation as described below The intended purpose of this algorithm is boiler blowdown A sample cannot be supplied to the sens...

Страница 23: ...ontrol Mode Basic Timer Operation When a Probe Wash event triggers the algorithm will activate the relay for the programmed time The relay will activate a pump or valve to supply a cleaning solution t...

Страница 24: ...digital flow meter and continuously adjusts the analog 4 20 mA output proportional band to achieve a target PPM level The user enters the target PPM and the data necessary to calculate the proportiona...

Страница 25: ...troller see Export User Config file below Press the Enter key and then press the Confirm key to transfer those settings to this controller Export User Config File The User Configuration file contains...

Страница 26: ...ays have a fuse to protect the controller from devices connected to the relays that draw excessive current Locate the fuse on the circuit board at the back of the controller enclosure underneath the c...

Страница 27: ...ible Cause Corrective Action No flow Check piping for closed valves blockage etc Check recirculation pump Faulty flow switch cable Check with ohmmeter Faulty controller Check by shorting digital input...

Страница 28: ...ectly Possible Cause Correction Action The software is not functioning If the error message clears on its own no action is required If the error message persists cycle power If the error message still...

Страница 29: ...57 Control Board with AO 191613 Ribbon Cable Controller Parts 103875 Panel 102961 Hanger 102586 Nut 190998 03 Switch assembly 3 ft cable 190996 Float 102919 O Ring 191020 03 Switch Float Assembly 3 ft...

Страница 30: ...191638 03 Electrodeless Conductivity sensor CPVC 3 ft cable 102586 Nut 102594 O ring 191020 03 Flow switch assembly 3 ft cable 190997 03 Switch Float assembly 3 ft cable 102594 O ring 102881 Flow swi...

Страница 31: ...Switch manifold on panel C High pressure contacting conductivity D High pressure contacting cond Flow Switch manifold on panel E Inline submersion 316SS contacting conductivity F 316SS contacting cond...

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