24
VERSION 10/2018
ORDER NUMBER DOC 2339321
.
5.1.1 TWINCONTROL FINISHING AND PROTECTIVE COATING
Depending on size, various suspensions are available for TwinControl systems:
TwinControl Finishing
TwinControl Protective Coating (PC)
Suspension
Small frame
Large frame
Small trolley
Large trolley
Small wall
Pump A
5-60*, 10-70, 28-40, 15-70, 15-150,
21-110, 8-300, 3-600, 35-70, 35-150,
48-110, 18-300, 8-600
75-150, 55-200, 38-300, 72-300
Spraying procedure
Airless
Airless
AirSpray
AirCoat
* 5-60 not on trolley
5.2
MODE OF OPERATION
The TwinControl system consists of 5 function units: The pneumatically operated high-pressure
pumps for A and B components and for flushing agents, the mixing unit and the control
unit. The two product components are brought to high-pressure by the pumps and an
adjustable, predefined mixing ratio is intermixed in the static mixer, from where it is
conveyed to the spray gun.
The system can be operated with one or more spray guns, depending on size and output.
Various functions are controlled by the control unit, such as: flushing, pot life monitoring
or mixing ratio.
Basic principle
The lacquer flows continuously and the hardener is metered (injected) into the lacquer in
portions in intermittent cycles with a slightly higher pressure.
Operation
The required mixing ratio is entered on the electronic controller, and the system can then
be started by pressing the button on the electronic controller. This opens product valve A.
The hardener valve B is then opened in pulses, and hardener is metered in according to
requirements (mixing ratio).
5.3
PROTECTIVE AND MONITORING EQUIPMENT
The following functions are provided for system safety:
External release: e.g., interlock with spray booth's exhaust air