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13.

Drawings and list of parts

13.3

Lead screw drive

for D2400 and D3000

Part-No. Order-No.

Designation

1119 10201119 Lubricating

nipple

1145

10201145

Toothed belt Z 120 XL037

1146

10201146

Toothed belt Z 140 XL037

1147

10201147

Hexagon socket screw + washer

1149 10201149 Quadrant

holder

11491

10211491

Hexagon socket screw + washer

1261 10201261 Clamping

piece

126111 102126111 Feather

key

12611 10212611 Axis
126112 102126112 Ball

bearing

126113 102126113 Spacer

sleeve

126114

102126114

Drive belt with belt pulley

126115

102126115

Drive belt with belt pulley

126118 102126118 Drive belt J 8-559

for D2400

126116 102126116 Washer
126117 102126117 Stop

nut

12612

10212612

Spindle guide, complete

112 10200112 Feed

shaft

11212 10211212 Feather

key

11213 10211213 Bushing
11214

10211214

Toothed belt pulley Z48

1122 10201122  Washer
1123 10201123  Nut
1125 10201125  Adjusting

ring

1126 10201126 Pressure

spring

1127 10201127 Coupling
1131

10201131

Eccentric shaft, complete

11311

10211311

Stud bolt + nut

11315 10211315 Ball

bearing

114

10200114

Change gear quadrant

1141 10201141 Hexagon

bolt

11411 10211411 Bronze

bushing

11215 10211215 Nut

114114

102114114

Toothed belt wheel Z 14

1142 10201142 Washer
1143 10201143 Washer

114816

102114816

Change gear Z16 (without picture)

optional

114818

102114818

Change gear Z18 (without picture)

optional

114820

102114820

Change gear Z20 (without picture)

optional

114822

102114822

Change gear Z22 (without picture)

optional

114824

102114824

Change gear Z24 (without picture)

optional

114828

102114828

Change gear Z28 (without picture)

optional

114832

102114832

Change gear Z32 (without picture)

optional

114834

102114834

Change gear Z34 (without picture)

optional

114836

102114836

Change gear Z36 (without picture)

optional

114840

102114840

Change gear Z40 (without picture)

optional

10201100

Belt set compl. 5 pieces

for D2400

consists of:
Part-No. 1145 (2x)
Part-No. 1146 (1x)
Part-No. 126118 (2x)

10201101

Change gears 1 set 10 pieces Z16 - Z40

Содержание D2400

Страница 1: ...00 Walter Blombach GmbH Tool and Machine Factory D 42899 Remscheid Am Blaffertsberg 13 Phone 0049 2191 597 0 Fax 0049 2191 597 40 E Mail info wabeco remscheid de D 54673 Neuerburg WABECO Str 1 10 Phon...

Страница 2: ...or copies of this document of any kind or of exerts require a written approval by WABECO Disposal of the lathe The transport and protective packagings are made up of the following materials corrugated...

Страница 3: ...1 Longitudinal and transverse turning 15 8 2 Thread cutting with automatic feed 16 8 2 1 General note 17 8 2 2 Application of change gears 17 8 2 3 Altering the feeds or thread pitches for D2000 D2400...

Страница 4: ...lare that the universal milling and drilling machines specified below Universal Lathes Typ D2000 D2400 D3000 meet the following regulation requirements for standard series production directive for mac...

Страница 5: ...5 1 Machine dimensions 1 1 D2000 1 2 D2400...

Страница 6: ...6 1 Machine dimensions 1 3 D3000...

Страница 7: ...rements for secure mounting are observed The machine should be installed in a well lighted area and electrical cables with earthed sockets and O conductors must be installed close to the machine so th...

Страница 8: ...drive closed 8 The turning tools must be tightly clamped at the correct height and as short as possible 9 The turning tools must never be replaced when the machine is running 10 Never leave the clamp...

Страница 9: ...once more be cleaned with great care and all lubrication points have to be lubricated with grease Thoroughly oil the cross support lead screws guiding rods and spindle sleeve Check all spindles by ha...

Страница 10: ...ell as the tailstock sleeve have to be greased with lubricating oil every 100 service hours When greasing make sure to put the slide of the cross support to its hindmost position while moving the tail...

Страница 11: ...nut is located at the rear end of the work spindle 2 Turn the adjustment nut clockwise until the bearings run free of play again the work spindle can easily be turned by hand 3 Re Tighten the stud bol...

Страница 12: ...the guide bars e g in face turning The screw pulls the block at the bottom of the transverse support against the two guide bars 6 8 Tailstock The tailstock is attached to the guide bars in such a way...

Страница 13: ...0 mm is to be turned with a cutting speed of 100 m min Now from those speeds available the one which is closest to the ideal speed of 1592 1 min is selected in our case 1600 1 min 7 1 1 Speed setting...

Страница 14: ...of the machine speed setting at the potentiometer 1 step r p m 2 step r p m 10 45 200 20 105 350 30 175 740 40 260 1050 50 325 1440 60 360 1650 70 400 1860 80 460 2120 90 490 2160 100 500 2300 Rotati...

Страница 15: ...d or to the right By using them a maximum of material is removed in as short a time as possible without paying attention to the finish on the surface of the work piece They can be used for longitudina...

Страница 16: ...iece centre as otherwise the profile of the thread would be distorted In order to obtain the correct position of the thread flanks to the axis of the workpiece the grinding jig is put against the work...

Страница 17: ...ed system the lead screw and the lead screw drive are connected to an overload clutch 8 2 2 Application of change gears for D2000 and D2400 For the purpose of automatic longitudinal turning there are...

Страница 18: ...20 120 120 120 120 120 120 120 E 140 140 140 140 140 140 140 140 140 140 Z 1 24 26 28 30 32 34 36 A 34 34 34 34 34 34 34 B 24 18 18 24 18 18 14 C 32 26 28 40 32 34 28 C1 32 32 32 32 32 32 32 D 120 120...

Страница 19: ...ley E d Remove both tooth belt pulleys Z 14 from bolts A and B and replace them by toothed belt pulley Z 18 or toothed belt pulley Z 20 respectively Mount and tighten the washers and nuts to A and B e...

Страница 20: ...h belt pulley Z 36 Put on the toothed belt from the main spindle to bolt A as well as the belt between A and C f g Proceed as described under pos 1 f g i Only the two short toothed belts 1145 are requ...

Страница 21: ...tting inch threads this wheel has to be replaced by toothed wheel Z 34 For the different thread pitches only the tooth wheels B beside Z 48 and C on the main spindle are to be changed according to tab...

Страница 22: ...kspindle loosen the adjustment nut and remove it from the main spindle f Remove the V belt pulley No 1112 the distance piece No 1113 and the toothed belt wheel No 1114 from the workspindle Mount the t...

Страница 23: ...the clamping plate The tool is to be clamped as short as possible into the collet danger of breakage If the tool is firmly clamped the depth adjustment is done via the feed shaft Assembly of the angle...

Страница 24: ...erve the following clean rinse the circulation system tray filter determine the concentration necessary to meet the technical demands concentrate water 1 5 1 30 check the water has a low level of nitr...

Страница 25: ...ably in order to determine whether additional safety measures are necessary or not Other factors which influence the actual stress level of employees are the characteristics of the working area other...

Страница 26: ...acer sleeve 1116 10201116 Tapered roller bearing 11141 10211141 Starter pulley 1114 10201114 Toothed belt pulley 1113 10201113 Spacer sleeve 1112 10101112 Belt pulley for D2000 1112 10201112 Belt pull...

Страница 27: ...ud bolt radial nut 1252 10201252 Support 1253 10201253 Potentiometer for speed regulation 1254 10201254 Main switch with undervoltage release 1255 10201255 Switch right left 1256 10201256 Motor 1260 1...

Страница 28: ...28 13 Drawings and list of parts 13 3 Lead screw drive for D2400 and D3000...

Страница 29: ...1126 10201126 Pressure spring 1127 10201127 Coupling 1131 10201131 Eccentric shaft complete 11311 10211311 Stud bolt nut 11315 10211315 Ball bearing 114 10200114 Change gear quadrant 1141 10201141 He...

Страница 30: ...30 13 Drawings and list of parts 13 4 Lead screw drive for D3000 1 2 3 4 5 7 6 21 20 19 18 17 16 15 14 13 12 11 10 9 8...

Страница 31: ...s 6 10300006 Bracket 7 10300007 2 screws 8 10300008 2 adjusting nuts 9 10300009 Pressure ring 10 10300010 Bushing 11 10300011 2 thrust bearings 12 10300012 Thrust washer 13 10300013 2 screws 14 103000...

Страница 32: ...32 13 Drawings and list of parts 13 5 Drive with gear transmission for D2000...

Страница 33: ...1471 10111471 Washer 114114 102114114 Toothed belt pulley Z 14 11823 10111823 Toothed belt 11914 10111914 Drive belt J 610 11911 10111911 Screw with washer 1173 10101173 Retaining plate 11811 10111811...

Страница 34: ...34 13 Drawings and list of parts 13 6 Cross support...

Страница 35: ...ing gib 321 10200321 Lower part of longitudinal support 322 10200322 Upper part of longitudinal support 3221 10203221 Spindle bearing compl with graduated ring 32211 10232211 Spindle for longitudinal...

Страница 36: ...ock 421 10200421 Spindle sleeve 422 10200422 Flange 1151 10201151 Hexagon socket screw 423 10200423 Spindle 4231 10204231 Adjusting ring 4234 10204234 Spring washer 4233 10204233 Washer 31212 10231212...

Страница 37: ...asher 523 10200523 Thrust needle bearing 31212 10231212 Ball ended crank 4231 102H4231 Spacer sleeve 524 10200524 Bronze bushing 53 10200053 Protective channel 531 10200531 Screw washer 4232 10204232...

Страница 38: ...38 14 Circuit diagram 14 1 For D2000 and D2400 mains plug emergency OFF main switch reversing switch switch for protection cap potentiometer Date Danger control electronics motor...

Страница 39: ...D3000 potentiometer rear side capacitor rectifier transformer reversing switch main switch emergency OFF mains plug potentiometer control electronics motor feed motor control electronics reversing swi...

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