Vollrath Stoelting M202 Скачать руководство пользователя страница 9

Owner’s Manual #513666 

M202B Model Machines

2.3  MACHINE INSTALLATION

The following instructions are intended for a qualified 

electrician/refrigeration specialist. Do not attempt these 

procedures unless you are qualified.

A.  RUNNING LINE SETS

CAUTION

Installation MUST be completed by a qualified 

electrician/refrigeration specialist

Incorrect installation may cause personal injury, 

severe damage to the machine and voids 

factory warranty.

NOTE

If the machine is water-cooled, proceed to “B. Run-

ning Electrical Connections”.
Line sets are not supplied with the machine.
The lines sets can be installed prior to receiving the 

custard machine.

1. 

A remote air-cooled machine requires a remote 

condensing unit and line set for each freezing 

cylinder. The line sets must be 3/8” for the liquid line 

and 7/8” for the suction line. When running the line 

sets, each 10’ of vertical rise, install a p-trap in the 

suction line. For every horizontal line set run, pitch 

the suction line towards the compressor to assist 

with oil returning back to the compressor.

2. 

After the line set is installed, perform a thorough leak 

test. Malfunctions of the equipment due to leaks in 

the line set are not covered by the Stoelting warranty.

3. 

Make sure the suction line is insulated with a minimum 

of 3/8” wall thickness or the wall thickness required 

by local code. In humid areas, use thicker insulation. 

In areas that are exposed to extreme temperatures, 

insulate the liquid line to prevent excessive sub 

cooling or heating of the liquid refrigerant. Fasten 

all lines securely along ceilings, walls and roofs. 

Avoid creating any type of kink in the lines. The 

Stoelting warranty does not cover malfunctions or 

capacity issues with equipment caused by kinks in 

the line sets.

2.1  SAFETY PRECAUTIONS

Do not attempt to operate the machine until the safety 

precautions and operating instructions in this manual are 

read completely and are thoroughly understood.
Take notice of all warning labels on the machine. The la-

bels have been put there to help maintain a safe working 

environment. The labels have been designed to withstand 

washing and cleaning. All labels must remain legible for 

the life of the machine. Labels should be checked periodi-

cally to be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate 

the part number, type of label, location of label, and quantity 

required along with your address and mail to:

STOELTING

ATTENTION: Customer Service

502 Hwy. 67

Kiel, Wisconsin 53042

2.2  RECEIVING THE CUSTARD MACHINE

1. 

Upon arrival, check the entire machine for any 

damage that may have occurred during transit. 

With the method of packaging used, the machine 

should arrive in excellent condition. The carrier 

is responsible for all damage in transit, whether 

visible or concealed. Do not pay the freight bill until 

the machine has been checked for damage. Have 

the carrier note any visible damage on the freight 

bill. If concealed damage or a shortage is found 

later, advise the carrier within 10 days and request 

inspection. The customer must place a claim for 

damages and/or shortages in shipment with the 

carrier. Stoelting cannot make any claims against 

the carrier.

2. 

Remove the top of the crate using a hammer or 

pry bar.

3. 

Remove the eight lag bolts from the machine using 

a 1/2” ratchet. Remove the front and rear crate walls.

4. 

Remove the four lag bolts located inside the left and 

right crate walls using 1/2” ratchet. Remove the left 

and right crate walls.

5. 

Remove the plastic wrapping on the machine. 

Remove the lower front and back panel on the 

machine.

6. 

Remove the four lag bolts located inside machine on 

the frame with a 9/16” ratchet. Remove the two lag 

bolts that hold the skid together with a 9/16” socket. 

7. 

Put front and back panels on the machine.

Section 2 - Description and Specifications

Содержание Stoelting M202

Страница 1: ...Model M202B OPERATORS MANUAL Manual No 513666 Rev 6 A VOLLRATH DIVISION...

Страница 2: ......

Страница 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Страница 4: ...ts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or cautio...

Страница 5: ...3 3 Sanitizing 11 3 4 Freeze Down And Operation 11 3 5 Hold Cycle 12 3 6 Production From Hold 13 3 7 Italian Ice Freeze Down And Operation 13 3 8 Removing Mix From Machine 14 3 9 Cleaning The Machine...

Страница 6: ......

Страница 7: ...hnology Thismanual is designed to assist qualified service personnel and op erators in the installation operation and maintenance of the M202 frozen custard machine NOTE Product breakdown could happen...

Страница 8: ...rged and require 20 lbs of refrigerant Water cooled units are self contained and require a Standard Hose Adapter water fitting and a 1 2 OD drain fitting for each barrel Hopper Volume Two 5 4 gallon 2...

Страница 9: ...e safety precautions and operating instructions in this manual are read completely and are thoroughly understood Take notice of all warning labels on the machine The la bels have been put there to hel...

Страница 10: ...ing unit until the refrigeration lines have been connected the machine must have power for refrigerant charging Label the circuit breakers with information regarding which cylinder and condensing unit...

Страница 11: ...nsing unit to the pallet 5 Place the condensing units on 4 x 4 treated wood or similar material so that the units are not sitting directly on the ground or the roof Secure the condensing units to the...

Страница 12: ...tdamagetothesolenoid Also be aware of the electrical conduit inside custard machine while soldering the refrigeration lines d A liquid line dryer is supplied with the machine and should be the last co...

Страница 13: ...ve counterclockwise to decrease the pressure or clockwise to increase the pressure Turn the valve 1 4 turn at a time and wait at least 1 minute before makinganotheradjustment Connectagaugetothe suctio...

Страница 14: ...Owner s Manual 513666 8 M202B Model Machines...

Страница 15: ...isconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is r...

Страница 16: ...otate and hopper refrigeration stops F Mix Low Light Indicator TheMIXLOWmessageappearsontheLCDdisplay to alert the operator of a low mix condition The messagedisplayswhenthereisapproximatelyone gallon...

Страница 17: ...arm Fig 3 3 C Make sure the flow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A sm...

Страница 18: ...product NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A high pitched noise from the freezing cylinder is an indication that there is not enough mix en...

Страница 19: ...isplay reads ITALIAN ICE READY the freezing cylinder is at the correct temperature J Open the front gate D After the timer expires and all usable product is removed close the gate E Remove the slides...

Страница 20: ...e width of the opening 3 8 REMOVING MIX FROM MACHINE To remove the mix from the machine refer to the follow ing steps Make sure the gate on the faceplate is open NOTE The following instructions are fo...

Страница 21: ...move the slide from the faceplate and remove the faceplate D Remove the front wear bushing F Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly using the sha...

Страница 22: ...t onto the auger shaft Do not lubricate the rear gasket B Lubricate the hex end of the auger shaft with a small amount of Total Blend lubricant C Install the springs and blades onto the first two posi...

Страница 23: ...w the air in the opposite direction of the normal airflow C SEMI ANNUALLY Replace Barrel Parts According To Schedule Follow the Parts Replacement Schedule below to keep the freezer operating properly...

Страница 24: ...inlet fitting The fitting is located at the rear of the machine Run the compressor for 2 3 minutes to open the water valve the front door must be attached for the compressor to run Blow out all the wa...

Страница 25: ...error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix le...

Страница 26: ...enser If the control panel displays an E9 on an air cooled machine check for proper air clearance around the condenser In a water cooled machine check that the water is not shut off If the error persi...

Страница 27: ...m for that barrel set too warm for the mix 2 Call Stoelting White Glove Service 3 Condenser on remote unit is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine has water shut...

Страница 28: ...Owner s Manual 513666 20 M202B Model Machines...

Страница 29: ...46 Decal Caution Hazardous Moving Parts 324509 Decal Cleaning Instructions 324548 Decal Adequate Ventilation 6 324566 Decal Wired According To 324594 Decal Attention Heat Sensitive 2 324686 Decal Dang...

Страница 30: ...000 50 Spring 10 per barrel C 2000 51 Blade 9 per barrel NT 0010 Wing Nut Stainless Steel 1 per barrel SL 0010 Seal Beater Shaft 1 per barrel 149014 Bushing Front Auger Support 1 per barrel 336588 Fac...

Страница 31: ...00 19 Slide Long Chute 1 C 4000 20 Slide Short Chute 1 754141 Tube Flow Control Hopper 1 per barrel 2202565 Tray Drain 1 2202588 Cover w Handle Hopper 1 per barrel 2205963 Flow Control Rod 1 per barre...

Страница 32: ...Owner s Manual 513666 24 M202B Model Machines...

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