Vollrath Stoelting M202 Скачать руководство пользователя страница 20

Owner’s Manual #513666 

14 

M202B Model Machines

K. 

Turn the flow control knob to the second band.

L. 

When product starts to collect at the front door, 

increase the flow control knob to the second band. 

Use the pin cleaning tool to remove product from 

the pins until the Italian Ice fills the entire width of 

the opening.

NOTE

Use the pin cleaning tool anytime the Italian Ice 

becomes restricted during production. Only use pin 

cleaning tool part 2206335 in machines with the 

front extended wing blade. Do not use part 2202377 

with front extended wing blades as damage to the 

machine and tool can occur.

M. 

Gradually adjust the flow control knob in small 

increments until Italian Ice flow is consistent.

HOLD CYCLE - ITALIAN ICE

A. 

Turn flow control knob to the OFF position.

B. 

Press the PURGE/CLEAN button. The display reads 

PURGE

C. 

Use the pin cleaning tool to clear the product from 

the pins on the faceplate.

WARNING

Hazardous Moving Parts

Never put hands, fingers or any object into the front 

gate during operation of the custard machine.

D. 

After the timer expires and all usable product is 

removed, close the gate.

E. 

Remove the slide.

F. 

Clean excess product from the front plate.

PRODUCTION FROM HOLD - ITALIAN ICE

A. 

Press the PUSH TO FREEZE button.

B. 

Install the slide and open the front gate.

C. 

When the display reads ITALIAN ICE READY, the 

freezing cylinder is at the correct temperature and 

the auger starts automatically.

D. 

Turn the flow control knob to the first band and 

adjust it to the second band when product starts 

to collect at the pins. Use the pin cleaning tool 

to remove product from the pins until Italian Ice 

comes out the entire width of the opening. 

3.8  REMOVING MIX FROM MACHINE

To remove the mix from the machine, refer to the follow-

ing steps. Make sure the gate on the faceplate is open.

NOTE

The following instructions are for both custard and 

Italian ice.

A. 

Press the PURGE/CLEAN button. The display reads 

PURGE.

B. 

Press the PURGE/CLEAN button again. The display 

reads CLEAN and a 10-minute timer starts.

C. 

Once the timer has expired, allow the barrel to 

rest for at least 5 minutes before removing the 

custard.

D. 

If there is mix in the hopper, place a sanitized 

container at the opening of the front plate.

E. 

Open the flow control valve fully by turning the 

flow control knob clockwise to the CLEAN position.

F. 

After the hopper and freezing cylinder have 

drained, place the FREEZING CYLINDER switch 

in the OFF position.

G. 

Close the front gate.

H. 

Cover, label, date and place the sanitized container 

in the walk-in cooler.

3.9  CLEANING THE MACHINE

NOTE

The frequency of cleaning the machine and machine 

parts must comply with local health regulations.

After the mix has been removed from the machine, the 

machine must be cleaned. To clean the machine, refer to 

the following steps:
A. 

Place a container under the slide of the faceplate. 

Fill the hopper with 2 to 4 gallons of tap water (Not 

to exceed 100°F).

B. 

Replace the front gate with the splash guard and 

turn the flow control knob to the second band.

C. 

Press the PURGE/CLEAN button twice. The display 

reads CLEAN.

D. 

Allow the water to drain.

F. 

When the water has drained, press the PURGE/

CLEAN button again to stop the CLEAN cycle.

G. 

Prepare Stera-Sheen Green Label Sanitizer 

or equivalent according to manufacturer’s 

instructions to provide a 100ppm strength solution 

(follow the instructions on the package). Any 

sanitizer must be used only in accordance with 

the manufacturer’s instructions

H. 

Place a bucket under the slide.

Содержание Stoelting M202

Страница 1: ...Model M202B OPERATORS MANUAL Manual No 513666 Rev 6 A VOLLRATH DIVISION...

Страница 2: ......

Страница 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Страница 4: ...ts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or cautio...

Страница 5: ...3 3 Sanitizing 11 3 4 Freeze Down And Operation 11 3 5 Hold Cycle 12 3 6 Production From Hold 13 3 7 Italian Ice Freeze Down And Operation 13 3 8 Removing Mix From Machine 14 3 9 Cleaning The Machine...

Страница 6: ......

Страница 7: ...hnology Thismanual is designed to assist qualified service personnel and op erators in the installation operation and maintenance of the M202 frozen custard machine NOTE Product breakdown could happen...

Страница 8: ...rged and require 20 lbs of refrigerant Water cooled units are self contained and require a Standard Hose Adapter water fitting and a 1 2 OD drain fitting for each barrel Hopper Volume Two 5 4 gallon 2...

Страница 9: ...e safety precautions and operating instructions in this manual are read completely and are thoroughly understood Take notice of all warning labels on the machine The la bels have been put there to hel...

Страница 10: ...ing unit until the refrigeration lines have been connected the machine must have power for refrigerant charging Label the circuit breakers with information regarding which cylinder and condensing unit...

Страница 11: ...nsing unit to the pallet 5 Place the condensing units on 4 x 4 treated wood or similar material so that the units are not sitting directly on the ground or the roof Secure the condensing units to the...

Страница 12: ...tdamagetothesolenoid Also be aware of the electrical conduit inside custard machine while soldering the refrigeration lines d A liquid line dryer is supplied with the machine and should be the last co...

Страница 13: ...ve counterclockwise to decrease the pressure or clockwise to increase the pressure Turn the valve 1 4 turn at a time and wait at least 1 minute before makinganotheradjustment Connectagaugetothe suctio...

Страница 14: ...Owner s Manual 513666 8 M202B Model Machines...

Страница 15: ...isconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is r...

Страница 16: ...otate and hopper refrigeration stops F Mix Low Light Indicator TheMIXLOWmessageappearsontheLCDdisplay to alert the operator of a low mix condition The messagedisplayswhenthereisapproximatelyone gallon...

Страница 17: ...arm Fig 3 3 C Make sure the flow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A sm...

Страница 18: ...product NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A high pitched noise from the freezing cylinder is an indication that there is not enough mix en...

Страница 19: ...isplay reads ITALIAN ICE READY the freezing cylinder is at the correct temperature J Open the front gate D After the timer expires and all usable product is removed close the gate E Remove the slides...

Страница 20: ...e width of the opening 3 8 REMOVING MIX FROM MACHINE To remove the mix from the machine refer to the follow ing steps Make sure the gate on the faceplate is open NOTE The following instructions are fo...

Страница 21: ...move the slide from the faceplate and remove the faceplate D Remove the front wear bushing F Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly using the sha...

Страница 22: ...t onto the auger shaft Do not lubricate the rear gasket B Lubricate the hex end of the auger shaft with a small amount of Total Blend lubricant C Install the springs and blades onto the first two posi...

Страница 23: ...w the air in the opposite direction of the normal airflow C SEMI ANNUALLY Replace Barrel Parts According To Schedule Follow the Parts Replacement Schedule below to keep the freezer operating properly...

Страница 24: ...inlet fitting The fitting is located at the rear of the machine Run the compressor for 2 3 minutes to open the water valve the front door must be attached for the compressor to run Blow out all the wa...

Страница 25: ...error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix le...

Страница 26: ...enser If the control panel displays an E9 on an air cooled machine check for proper air clearance around the condenser In a water cooled machine check that the water is not shut off If the error persi...

Страница 27: ...m for that barrel set too warm for the mix 2 Call Stoelting White Glove Service 3 Condenser on remote unit is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine has water shut...

Страница 28: ...Owner s Manual 513666 20 M202B Model Machines...

Страница 29: ...46 Decal Caution Hazardous Moving Parts 324509 Decal Cleaning Instructions 324548 Decal Adequate Ventilation 6 324566 Decal Wired According To 324594 Decal Attention Heat Sensitive 2 324686 Decal Dang...

Страница 30: ...000 50 Spring 10 per barrel C 2000 51 Blade 9 per barrel NT 0010 Wing Nut Stainless Steel 1 per barrel SL 0010 Seal Beater Shaft 1 per barrel 149014 Bushing Front Auger Support 1 per barrel 336588 Fac...

Страница 31: ...00 19 Slide Long Chute 1 C 4000 20 Slide Short Chute 1 754141 Tube Flow Control Hopper 1 per barrel 2202565 Tray Drain 1 2202588 Cover w Handle Hopper 1 per barrel 2205963 Flow Control Rod 1 per barre...

Страница 32: ...Owner s Manual 513666 24 M202B Model Machines...

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