Vollrath Stoelting M202 Скачать руководство пользователя страница 23

Owner’s Manual #513666 

17 

M202B Model Machines

3.13  ROUTINE CLEANING

To remove spilled or dried mix from the machine exterior, 

wash in the direction of the finish grain with warm soapy 

water and wipe dry. Do not use highly abrasive materials, 

as they mar the finish.

3.14  PREVENTATIVE MAINTENANCE

Use the following maintenance schedule to keep the 

machine clean and operating properly.

A. DAILY
Disassemble and Clean

The frequency of cleaning the freezer and freezer parts 

must comply with local health regulations. Refer to the 

previous sections for proper disassembly and cleaning 

instructions.

Lubricate Front Bushing

Total Blend lubricant or equivalent must be used when 

lubrication of parts is specified. Apply a thin film of lubricant 

to the inside and outside of the front bushing.

Inspect Parts

Inspect parts for wear or breakage each time the freezer 

is disassembled. Replace all worn or broken parts to en-

sure safety to both the operator and the customer and to 

maintain good freezer performance and a quality product.

Lubricate Hex End of the Auger

Lubricate the hex end of the auger with a small amount of 

Total Blend lubricant.

B. WEEKLY
Service Technician Only - Clean Inside Of Machine

Remove all side panels and clean the inside of the ma-

chine. Wipe any custard that may have dripped onto the 

inner panels with a damp soapy towel. Wash the drain tray.

C. MONTHLY
Service Technician only - Clean Condenser Coils (And 

Filters If Applicable)

The coils on the hopper, dipping cabinet and remote con-

denser need to be cleaned to ensure proper airflow. Use 

compressed air to clean the condensers. Blow the air in 

the opposite direction of the normal airflow.

C. SEMI-ANNUALLY
Replace Barrel Parts According To Schedule

Follow the Parts Replacement Schedule below to keep 

the freezer operating properly.

D. ANNUALLY

WARNING

High voltage will shock, burn or cause death. Turn off 

and lock out main power disconnect before servic-

ing. Do not operate machine with panels removed.

Replace Barrel Parts According To Schedule

Follow the Parts Replacement Schedule below to keep 

the freezer operating properly.

Service Technician Only - Drive Belt Wear and Tension

Inspect the drive belts for wear. Check for wear marks from 

the belts rubbing on the pulley. Use a Burroughs Belt Ten-

sion Gauge to set the tension for the drive belt.  Set the 

belt tension to 40-50 lbs. If an adjustment is necessary, 

loosen the four motor plate retaining nuts, adjust the belt 

tension then retighten the four nuts.

3.15  EXTENDED STORAGE

Refer to the following steps for winterizing the machine or 

for storing the machine over any long period.
A. 

Clean all of the parts that come in contact with mix 

thoroughly with warm detergent. Rinse in clear 

water and dry all parts. Do not sanitize.

NOTE

Do not let cleaning solution stand in machine barrel 

during the shutdown period.

B. 

Remove, disassemble, and clean the front door 

and auger shaft. Leave disassembled during the 

shutdown period.

C. 

Place the plastic auger flights in a plastic bag with 

a moist paper towel. This will prevent the flights 

from becoming brittle if exposed to dry air over 

an extended period (over 30 days).

Figure 3-18 Parts Replacement Schedule

Part

Description

Semi-Annually

Annually

Qty per Barrel

C-2000-50 Spring

X

8

C-2000-51 Blade

X

8

2206165

Blade - Extended Front

X

2

SL-0010

Seal - Beater Shaft

X

1

149014

Bushing - Front Auger Support

X

1

625174

O-Ring - Front Door

X

1

Содержание Stoelting M202

Страница 1: ...Model M202B OPERATORS MANUAL Manual No 513666 Rev 6 A VOLLRATH DIVISION...

Страница 2: ......

Страница 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Страница 4: ...ts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or cautio...

Страница 5: ...3 3 Sanitizing 11 3 4 Freeze Down And Operation 11 3 5 Hold Cycle 12 3 6 Production From Hold 13 3 7 Italian Ice Freeze Down And Operation 13 3 8 Removing Mix From Machine 14 3 9 Cleaning The Machine...

Страница 6: ......

Страница 7: ...hnology Thismanual is designed to assist qualified service personnel and op erators in the installation operation and maintenance of the M202 frozen custard machine NOTE Product breakdown could happen...

Страница 8: ...rged and require 20 lbs of refrigerant Water cooled units are self contained and require a Standard Hose Adapter water fitting and a 1 2 OD drain fitting for each barrel Hopper Volume Two 5 4 gallon 2...

Страница 9: ...e safety precautions and operating instructions in this manual are read completely and are thoroughly understood Take notice of all warning labels on the machine The la bels have been put there to hel...

Страница 10: ...ing unit until the refrigeration lines have been connected the machine must have power for refrigerant charging Label the circuit breakers with information regarding which cylinder and condensing unit...

Страница 11: ...nsing unit to the pallet 5 Place the condensing units on 4 x 4 treated wood or similar material so that the units are not sitting directly on the ground or the roof Secure the condensing units to the...

Страница 12: ...tdamagetothesolenoid Also be aware of the electrical conduit inside custard machine while soldering the refrigeration lines d A liquid line dryer is supplied with the machine and should be the last co...

Страница 13: ...ve counterclockwise to decrease the pressure or clockwise to increase the pressure Turn the valve 1 4 turn at a time and wait at least 1 minute before makinganotheradjustment Connectagaugetothe suctio...

Страница 14: ...Owner s Manual 513666 8 M202B Model Machines...

Страница 15: ...isconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is r...

Страница 16: ...otate and hopper refrigeration stops F Mix Low Light Indicator TheMIXLOWmessageappearsontheLCDdisplay to alert the operator of a low mix condition The messagedisplayswhenthereisapproximatelyone gallon...

Страница 17: ...arm Fig 3 3 C Make sure the flow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A sm...

Страница 18: ...product NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A high pitched noise from the freezing cylinder is an indication that there is not enough mix en...

Страница 19: ...isplay reads ITALIAN ICE READY the freezing cylinder is at the correct temperature J Open the front gate D After the timer expires and all usable product is removed close the gate E Remove the slides...

Страница 20: ...e width of the opening 3 8 REMOVING MIX FROM MACHINE To remove the mix from the machine refer to the follow ing steps Make sure the gate on the faceplate is open NOTE The following instructions are fo...

Страница 21: ...move the slide from the faceplate and remove the faceplate D Remove the front wear bushing F Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly using the sha...

Страница 22: ...t onto the auger shaft Do not lubricate the rear gasket B Lubricate the hex end of the auger shaft with a small amount of Total Blend lubricant C Install the springs and blades onto the first two posi...

Страница 23: ...w the air in the opposite direction of the normal airflow C SEMI ANNUALLY Replace Barrel Parts According To Schedule Follow the Parts Replacement Schedule below to keep the freezer operating properly...

Страница 24: ...inlet fitting The fitting is located at the rear of the machine Run the compressor for 2 3 minutes to open the water valve the front door must be attached for the compressor to run Blow out all the wa...

Страница 25: ...error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix le...

Страница 26: ...enser If the control panel displays an E9 on an air cooled machine check for proper air clearance around the condenser In a water cooled machine check that the water is not shut off If the error persi...

Страница 27: ...m for that barrel set too warm for the mix 2 Call Stoelting White Glove Service 3 Condenser on remote unit is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine has water shut...

Страница 28: ...Owner s Manual 513666 20 M202B Model Machines...

Страница 29: ...46 Decal Caution Hazardous Moving Parts 324509 Decal Cleaning Instructions 324548 Decal Adequate Ventilation 6 324566 Decal Wired According To 324594 Decal Attention Heat Sensitive 2 324686 Decal Dang...

Страница 30: ...000 50 Spring 10 per barrel C 2000 51 Blade 9 per barrel NT 0010 Wing Nut Stainless Steel 1 per barrel SL 0010 Seal Beater Shaft 1 per barrel 149014 Bushing Front Auger Support 1 per barrel 336588 Fac...

Страница 31: ...00 19 Slide Long Chute 1 C 4000 20 Slide Short Chute 1 754141 Tube Flow Control Hopper 1 per barrel 2202565 Tray Drain 1 2202588 Cover w Handle Hopper 1 per barrel 2205963 Flow Control Rod 1 per barre...

Страница 32: ...Owner s Manual 513666 24 M202B Model Machines...

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