Vollrath Stoelting M202 Скачать руководство пользователя страница 17

Owner’s Manual #513666 

11 

M202B Model Machines

3.3  SANITIZING

Sanitizing must be done after the machine is cleaned and 

just before the hopper is filled with mix. Sanitizing the night 

before is not effective. However, you should always clean 

the machine and parts after each use.

NOTE

The United States Department of Agriculture and 

the Food and Drug Administration require that all 

cleaning and sanitizing solutions used with food 

processing equipment be certified for this use.

When sanitizing the machine, refer to local sanitary regula-

tions for applicable codes and recommended sanitizing 

products and procedures. The frequency of sanitizing must 

comply with local health regulations.
Mix Stera Sheen sanitizer according to manufacturer’s in-

structions to provide a 100 parts per million (ppm) strength 

solution. Mix sanitizer in quantities of no less than 2 gallons 

(7.5 liters) of 90° to 110°F (32° to 43°C) water. Allow sani-

tizer to contact the surfaces to be sanitized for 5 minutes. 

Any sanitizer must be used only in accordance with the 

manufacturer’s instructions.
A. 

Prepare Stera-Sheen Green Label Sanitizer 

or equivalent according to manufacturer’s 

instructions to provide a 100ppm strength solution. 

Mix the sanitizer in quantities of no less than 2 

gallons of 90° to 110°F (32° to 43°C) water. Any 

sanitizer must be used only in accordance with 

the manufacturer’s instructions.

B. 

Place the tapered end of the flow valve into the 

hopper drain hole with the arm pointing towards 

the left. Connect the flow control rod to the flow 

valve and the flow valve arm (Fig. 3-3).

C. 

Make sure the flow control valve is shut by turning 

the control knob counterclockwise to the OFF 

position.

D. 

Place a bucket under the slide.

E. 

Pour the sanitizer into the hopper.

NOTE

A small amount of sanitizer may drain into the 

bucket with the flow control shut and may seep out 

of the rear seal.

F. 

Clean sides of hopper, flow valve and underside of 

hopper cover using a sanitized soft bristle brush 

dipped in the sanitizing solution.

G. 

Place the FREEZING CYLINDER OFF-ON switch 

in the ON position.

H. 

Turn the flow control knob clockwise to the 

second band and wait 2 seconds.

I. 

Press the PURGE/CLEAN button twice. The display 

reads CLEAN and a 10-minute timer starts.

J. 

Slightly open the front gate. Ensure sanitizer comes 

in contact with all surfaces (5 minutes).

K. 

Turn the flow control knob fully open (clockwise) 

to drain the sanitizer from the freezing cylinder.

L. 

When the sanitizer has drained from the hopper, 

place the FREEZING CYLINDER switch and flow 

control knob OFF.

3.4  FREEZE DOWN AND OPERATION

This section covers the recommended operating proce-

dures to be followed for the safe operation of the machine. 

The flow control settings may be different depending on 

the mix. Adjust as necessary.

NOTE

The following instructions are for making custard. 

If making Italian ice, go to Section 3.7.

A. 

Sanitize just prior to use.

NOTE

Make sure the flow control assembly is in place 

before adding mix and that the flow control knob 

is set to the OFF position.

B. 

Fill the hopper with pre-chilled (40°F or 4°C) mix.

C. 

Place the FREEZING CYLINDER switch in the ON 

position. The display reads STANDBY MODE.

D. 

Press the PURGE/CLEAN button. The display reads 

PURGE.

Figure 3-4 Flow Control Knob - Second Band

Figure 3-3 Flow Control Assembly

Содержание Stoelting M202

Страница 1: ...Model M202B OPERATORS MANUAL Manual No 513666 Rev 6 A VOLLRATH DIVISION...

Страница 2: ......

Страница 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Страница 4: ...ts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or cautio...

Страница 5: ...3 3 Sanitizing 11 3 4 Freeze Down And Operation 11 3 5 Hold Cycle 12 3 6 Production From Hold 13 3 7 Italian Ice Freeze Down And Operation 13 3 8 Removing Mix From Machine 14 3 9 Cleaning The Machine...

Страница 6: ......

Страница 7: ...hnology Thismanual is designed to assist qualified service personnel and op erators in the installation operation and maintenance of the M202 frozen custard machine NOTE Product breakdown could happen...

Страница 8: ...rged and require 20 lbs of refrigerant Water cooled units are self contained and require a Standard Hose Adapter water fitting and a 1 2 OD drain fitting for each barrel Hopper Volume Two 5 4 gallon 2...

Страница 9: ...e safety precautions and operating instructions in this manual are read completely and are thoroughly understood Take notice of all warning labels on the machine The la bels have been put there to hel...

Страница 10: ...ing unit until the refrigeration lines have been connected the machine must have power for refrigerant charging Label the circuit breakers with information regarding which cylinder and condensing unit...

Страница 11: ...nsing unit to the pallet 5 Place the condensing units on 4 x 4 treated wood or similar material so that the units are not sitting directly on the ground or the roof Secure the condensing units to the...

Страница 12: ...tdamagetothesolenoid Also be aware of the electrical conduit inside custard machine while soldering the refrigeration lines d A liquid line dryer is supplied with the machine and should be the last co...

Страница 13: ...ve counterclockwise to decrease the pressure or clockwise to increase the pressure Turn the valve 1 4 turn at a time and wait at least 1 minute before makinganotheradjustment Connectagaugetothe suctio...

Страница 14: ...Owner s Manual 513666 8 M202B Model Machines...

Страница 15: ...isconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is r...

Страница 16: ...otate and hopper refrigeration stops F Mix Low Light Indicator TheMIXLOWmessageappearsontheLCDdisplay to alert the operator of a low mix condition The messagedisplayswhenthereisapproximatelyone gallon...

Страница 17: ...arm Fig 3 3 C Make sure the flow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A sm...

Страница 18: ...product NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A high pitched noise from the freezing cylinder is an indication that there is not enough mix en...

Страница 19: ...isplay reads ITALIAN ICE READY the freezing cylinder is at the correct temperature J Open the front gate D After the timer expires and all usable product is removed close the gate E Remove the slides...

Страница 20: ...e width of the opening 3 8 REMOVING MIX FROM MACHINE To remove the mix from the machine refer to the follow ing steps Make sure the gate on the faceplate is open NOTE The following instructions are fo...

Страница 21: ...move the slide from the faceplate and remove the faceplate D Remove the front wear bushing F Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly using the sha...

Страница 22: ...t onto the auger shaft Do not lubricate the rear gasket B Lubricate the hex end of the auger shaft with a small amount of Total Blend lubricant C Install the springs and blades onto the first two posi...

Страница 23: ...w the air in the opposite direction of the normal airflow C SEMI ANNUALLY Replace Barrel Parts According To Schedule Follow the Parts Replacement Schedule below to keep the freezer operating properly...

Страница 24: ...inlet fitting The fitting is located at the rear of the machine Run the compressor for 2 3 minutes to open the water valve the front door must be attached for the compressor to run Blow out all the wa...

Страница 25: ...error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix le...

Страница 26: ...enser If the control panel displays an E9 on an air cooled machine check for proper air clearance around the condenser In a water cooled machine check that the water is not shut off If the error persi...

Страница 27: ...m for that barrel set too warm for the mix 2 Call Stoelting White Glove Service 3 Condenser on remote unit is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine has water shut...

Страница 28: ...Owner s Manual 513666 20 M202B Model Machines...

Страница 29: ...46 Decal Caution Hazardous Moving Parts 324509 Decal Cleaning Instructions 324548 Decal Adequate Ventilation 6 324566 Decal Wired According To 324594 Decal Attention Heat Sensitive 2 324686 Decal Dang...

Страница 30: ...000 50 Spring 10 per barrel C 2000 51 Blade 9 per barrel NT 0010 Wing Nut Stainless Steel 1 per barrel SL 0010 Seal Beater Shaft 1 per barrel 149014 Bushing Front Auger Support 1 per barrel 336588 Fac...

Страница 31: ...00 19 Slide Long Chute 1 C 4000 20 Slide Short Chute 1 754141 Tube Flow Control Hopper 1 per barrel 2202565 Tray Drain 1 2202588 Cover w Handle Hopper 1 per barrel 2205963 Flow Control Rod 1 per barre...

Страница 32: ...Owner s Manual 513666 24 M202B Model Machines...

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