Vollrath Stoelting M202 Скачать руководство пользователя страница 22

Owner’s Manual #513666 

16 

M202B Model Machines

C. 

Wash the hopper and freezing cylinder with 

sanitized water and the designated long handle 

brush. Clean the rear seal surfaces on the inside 

of the freezing cylinder.

D. 

Clean the drip pan located at the back of the 

machine in the access panel. Wipe down the 

exterior of the entire machine, top to bottom, with 

sanitized water.

E. 

Polish the machine exterior with a clean dry cloth.

F. 

Rinse all parts with clean 90° to 110°F (32° to 43°C) 

water.

G. 

Place all parts in a sanitizing solution for 5 minutes, 

then remove and let air dry completely before 

assembling the machine.

NOTE

If the machine is not going to be immediately oper-

ated, store the faceplate in a clean and sanitized 

container in a cooler.

3.12  ASSEMBLY OF MACHINE

To assemble the machine parts, refer to the following steps:

NOTE

Total Blend sanitary lubricant or equivalent must be 

used when lubrication of parts is specified.
Total Blend can be used to lubricate parts and as a 

spline lubricant. Do not use more than one packet 

of Total Blend per freezing cylinder.

NOTE

The United States Department of Agriculture and 

the Food and Drug Administration require that lubri-

cants used on food processing equipment be certi-

fied for this use. Use lubricants only in accordance 

with the manufacturer’s instructions.

A. 

Install the rear gasket onto the auger shaft. Do 

not lubricate the rear gasket.

B. 

Lubricate the hex end of the auger shaft with a 

small amount of Total Blend lubricant.

C. 

Install the springs and blades onto the first two 

positions at the rear of the auger shaft.

NOTE

Use the standard blades for each position on the 

auger shaft except the front most pins, which take 

the extended wing blades.

D. 

Rest the auger shaft inside the barrel with the first 

blade facing down. Push the auger inwards and 

rotate it until second blade is facing down.

NOTE

Do not drop the auger shaft inside the barrel. This 

causes serious damage to the barrel surface

E. 

Rotate the auger shaft clockwise and place the 

next spring and blade on the pins. Continue until 

all 10 springs and blades are installed. Make sure 

to install the extended wing blade on the front 

pins of the auger.

F. 

Using the auger shaft wrench, push and turn the 

auger shaft until it engages with the drive coupling 

in the back of the machine.

G. 

Lubricate the front end of the auger shaft and the 

inside of the front plate, where the bushing sits, 

with Total Blend lubricant.

H. 

Lubricate the inside and outside of the front 

bushing with Total Blend lubricant. Place the 

bushing on the end of the auger shaft.

I. 

Place the large o-ring onto the front plate with a 

small amount of Total Blend lubricant.

J. 

Install the front plate onto the machine and secure 

the front gate.

K. 

The machine is now ready for sanitizing.

Figure 3-16 Auger Blades

Standard 

Blade

Front Extended 

Wing Blade

Figure 3-17 Rotate Auger Shaft to Engage

Содержание Stoelting M202

Страница 1: ...Model M202B OPERATORS MANUAL Manual No 513666 Rev 6 A VOLLRATH DIVISION...

Страница 2: ......

Страница 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Страница 4: ...ts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or cautio...

Страница 5: ...3 3 Sanitizing 11 3 4 Freeze Down And Operation 11 3 5 Hold Cycle 12 3 6 Production From Hold 13 3 7 Italian Ice Freeze Down And Operation 13 3 8 Removing Mix From Machine 14 3 9 Cleaning The Machine...

Страница 6: ......

Страница 7: ...hnology Thismanual is designed to assist qualified service personnel and op erators in the installation operation and maintenance of the M202 frozen custard machine NOTE Product breakdown could happen...

Страница 8: ...rged and require 20 lbs of refrigerant Water cooled units are self contained and require a Standard Hose Adapter water fitting and a 1 2 OD drain fitting for each barrel Hopper Volume Two 5 4 gallon 2...

Страница 9: ...e safety precautions and operating instructions in this manual are read completely and are thoroughly understood Take notice of all warning labels on the machine The la bels have been put there to hel...

Страница 10: ...ing unit until the refrigeration lines have been connected the machine must have power for refrigerant charging Label the circuit breakers with information regarding which cylinder and condensing unit...

Страница 11: ...nsing unit to the pallet 5 Place the condensing units on 4 x 4 treated wood or similar material so that the units are not sitting directly on the ground or the roof Secure the condensing units to the...

Страница 12: ...tdamagetothesolenoid Also be aware of the electrical conduit inside custard machine while soldering the refrigeration lines d A liquid line dryer is supplied with the machine and should be the last co...

Страница 13: ...ve counterclockwise to decrease the pressure or clockwise to increase the pressure Turn the valve 1 4 turn at a time and wait at least 1 minute before makinganotheradjustment Connectagaugetothe suctio...

Страница 14: ...Owner s Manual 513666 8 M202B Model Machines...

Страница 15: ...isconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is r...

Страница 16: ...otate and hopper refrigeration stops F Mix Low Light Indicator TheMIXLOWmessageappearsontheLCDdisplay to alert the operator of a low mix condition The messagedisplayswhenthereisapproximatelyone gallon...

Страница 17: ...arm Fig 3 3 C Make sure the flow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A sm...

Страница 18: ...product NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A high pitched noise from the freezing cylinder is an indication that there is not enough mix en...

Страница 19: ...isplay reads ITALIAN ICE READY the freezing cylinder is at the correct temperature J Open the front gate D After the timer expires and all usable product is removed close the gate E Remove the slides...

Страница 20: ...e width of the opening 3 8 REMOVING MIX FROM MACHINE To remove the mix from the machine refer to the follow ing steps Make sure the gate on the faceplate is open NOTE The following instructions are fo...

Страница 21: ...move the slide from the faceplate and remove the faceplate D Remove the front wear bushing F Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly using the sha...

Страница 22: ...t onto the auger shaft Do not lubricate the rear gasket B Lubricate the hex end of the auger shaft with a small amount of Total Blend lubricant C Install the springs and blades onto the first two posi...

Страница 23: ...w the air in the opposite direction of the normal airflow C SEMI ANNUALLY Replace Barrel Parts According To Schedule Follow the Parts Replacement Schedule below to keep the freezer operating properly...

Страница 24: ...inlet fitting The fitting is located at the rear of the machine Run the compressor for 2 3 minutes to open the water valve the front door must be attached for the compressor to run Blow out all the wa...

Страница 25: ...error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix le...

Страница 26: ...enser If the control panel displays an E9 on an air cooled machine check for proper air clearance around the condenser In a water cooled machine check that the water is not shut off If the error persi...

Страница 27: ...m for that barrel set too warm for the mix 2 Call Stoelting White Glove Service 3 Condenser on remote unit is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine has water shut...

Страница 28: ...Owner s Manual 513666 20 M202B Model Machines...

Страница 29: ...46 Decal Caution Hazardous Moving Parts 324509 Decal Cleaning Instructions 324548 Decal Adequate Ventilation 6 324566 Decal Wired According To 324594 Decal Attention Heat Sensitive 2 324686 Decal Dang...

Страница 30: ...000 50 Spring 10 per barrel C 2000 51 Blade 9 per barrel NT 0010 Wing Nut Stainless Steel 1 per barrel SL 0010 Seal Beater Shaft 1 per barrel 149014 Bushing Front Auger Support 1 per barrel 336588 Fac...

Страница 31: ...00 19 Slide Long Chute 1 C 4000 20 Slide Short Chute 1 754141 Tube Flow Control Hopper 1 per barrel 2202565 Tray Drain 1 2202588 Cover w Handle Hopper 1 per barrel 2205963 Flow Control Rod 1 per barre...

Страница 32: ...Owner s Manual 513666 24 M202B Model Machines...

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