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UPDATED 09/2021
TM-VE268 2468 REV H RM00268000

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED
ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES.
© 2021 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

TM-VE268

OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

VE268 Pipe Roll Grooving Tool

Содержание VE268

Страница 1: ...nstructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection while working around this tool Save this operating and maintenance manu...

Страница 2: ......

Страница 3: ...6 9 mm And 1 11 2 inch 33 7 48 3 mm Sizes 35 Arbor Installation Procedure For 2 inch 60 3 mm And Larger Sizes 35 Lower Roll Installation For 2 inch 60 3 mm And Larger Sizes 36 Travel Stop Knob Install...

Страница 4: ...tion of the tool including set up and maintenance Each operator must become familiar with the tool s operations applications and limitations Particular care should be given to reading and understandin...

Страница 5: ...ool safety or performance CAUTION 1 The VE268 tool is designed ONLY for roll grooving pipe sizes materials and wall thicknesses as designated 2 Inspect the equipment Before using the tool check moveab...

Страница 6: ...rolls are a matched set Failure to follow these instructions could damage the tool and cause product failure resulting in death personal injury or property damage RECEIVING THE TOOL VE268 tools are p...

Страница 7: ...To convert the tool refer to the electric schematic s in the RP VE268 Repair Parts List and the information listed on the tool s drive motor All VE268 components are grounded to the frame of the tool...

Страница 8: ...aintenance manual Never wear loose clothing loose gloves or anything that can become entangled in moving parts 2244 Rev D R007276LBL ALWAYS KEEPTHIS PADWITHTHETOOL USE ITTO SETTHE GUARDS IN ACCORDANCE...

Страница 9: ...n 686 mm 22 00 in 559 mm Mounting Holes 24 00 in 610 mm 22 75 in 705 mm Mounting Holes 30 75 in 781 mm TOOL DIMENSIONS AND SPECIFICATIONS Tool weight is 735 pounds 333 4 kilograms Tool sound pressure...

Страница 10: ...by taking into consideration the following factors a The required power supply refer to the Power Requirements section b Ambient temperature requirements of 20 F to 104 F 6 7 C to 40 C c A level conc...

Страница 11: ...is instruction could result in serious personal injury 6a Lift and secure the lockout mechanism 6b Turn off the main power supply to the tool main breaker panel knife switch etc Lock the switch in the...

Страница 12: ...the ENABLE button 3 Depress the safety foot switch confirm tool operation then release the safety foot switch 4 Push the emergency stop button and confirm that this action has cut power to the motor D...

Страница 13: ...the safety foot switch confirm tool operation then release the safety foot switch 8a Turn the selector switch on the side of the tool to the NORMAL position The tool head should lower when the footsw...

Страница 14: ...are capable of grooving short pipe lengths without the use of a pipe stand Table 1 identifies the minimum pipe lengths that can be grooved safely by using Victaulic Grooving Tools In addition this tab...

Страница 15: ...7 mm 5 500 8 32 139 7 205 815 5 5 563 8 32 141 3 205 815 Pipe Size Length inches mm Nominal Pipe Size inches or mm Actual Outside Diameter inches mm Minimum Maximum 152 4 mm 6 000 10 30 152 4 255 765...

Страница 16: ...oll retaining bolts and nuts are tight Loose roll retaining bolts and nuts could cause damage to the tool and rolls GROOVE DIAMETER STOP ADJUSTMENT SELECTOR VALVE SETTING The groove diameter stop must...

Страница 17: ...groove diameter stop exactly Set the initial adjustment shallow at bottom edge of mark groove a sample piece of pipe then make the final adjustment 4 Set the selector valve on the front of the tool t...

Страница 18: ...tangled in moving parts 6 Prepare a trial groove Refer to the applicable Grooving Operation section 7 After a trial groove is prepared and the pipe is removed from the tool check the groove diameter C...

Страница 19: ...e another trial groove and check the groove diameter C dimension as described in previous steps Repeat these steps as necessary until the groove diameter is within specification ADJUSTING THE ROLL GUA...

Страница 20: ...nge The pipe must rest directly on top of the roll and must not be skewed to one side or the other 6 Turn the power switch on the side of the tool to the ON position Turn the selector switch on the si...

Страница 21: ...t in personal injury and property damage PIPE STABILIZER ADJUSTMENT WARNING Always turn off the main power supply to the tool before making any tool adjustments DO NOT reach over pipe while making adj...

Страница 22: ...ver the lower roll Ensure that the pipe end contacts the lower roll backstop flange The pipe must rest directly on top of the roll and must not be skewed to one side or the other CAUTION DO NOT adjust...

Страница 23: ...tact with the pipe Withdraw foot from the safety foot switch CORRECT INCORRECT 6 Using the stabilizer handwheel adjust the stabilizer roller inward to the correct position shown in the drawing above T...

Страница 24: ...smoothly or is swaying from side to side discontinue grooving and adjust the stabilizer roller further Continue the grooving operation and make further adjustments as necessary DO NOT adjust the stab...

Страница 25: ...djustment to the flow control valve Never make adjustments to the flow control valve while the tool is under pressure Failure to follow these instructions could result in personal injury and tool dama...

Страница 26: ...5 Insert a length of pipe that is the correct size and thickness onto the lower roll Ensure that the pipe end contacts the lower roll backstop flange completely 6 While manually supporting the pipe de...

Страница 27: ...pipe while allowing the pipe to rotate freely 1 Ensure that the tool is level Refer to the Tool Setup section for leveling requirements 10ft 1ft 0ft 3m 0 3m 0m Tool Centerline level 20 foot 6 meter Le...

Страница 28: ...pipe will place your hands close to the rollers Keep hands away from the grooving rolls and the roller on the pipe stabilizer during operation Never reach inside the pipe ends or across the tool or p...

Страница 29: ...itioned properly refer to the Grooving Long Pipe Lengths section Repeat steps 10 through 12 13a Continue the grooving process until the depth adjuster lock comes into contact with the top of the tool...

Страница 30: ...ng sizes travel of the arm upper roll assembly is limited Before attempting to change rolls the travel stop knob must be removed so that the arm upper roll can return to its highest position 1 Turn on...

Страница 31: ...lls Failure to follow this instruction could result in serious personal injury 1 Turn the power switch on the side of the tool to the OFF position NOTICE The 3 4 inch 26 9 mm and 1 to 11 2 inch 33 7 t...

Страница 32: ...for removing the lower roll Never strike the lower roll directly for any reason Always wear eye protection when using the aluminum wedge Failure to follow these instructions could result in serious p...

Страница 33: ...ICE The arbor could become difficult to remove from the main shaft if insufficient lubrication was applied The arbor features three 1 4 20 UNC tapped holes so that jack bolts can be used to push out t...

Страница 34: ...ts if neces sary 3 Slide the upper roll assembly carefully onto the upper shaft with the red plate facing out Loosen the roll guards if necessary to ease installation Ensure that the red plate engages...

Страница 35: ...of the lower roll assembly tighten the lower roll assembly by turning counterclockwise ARBOR INSTALLATION PROCEDURE FOR 2 INCH 60 3 MM AND LARGER SIZES 1 Clean the bore of the main shaft and the arbo...

Страница 36: ...the previous sections of this manual have been followed i e adjusting the roll guards adjusting the groove diameter stop TRAVEL STOP KNOB INSTALLATION This applies for the following sizes inch 26 9 mm...

Страница 37: ...ts the lower roll backstop flange completely 2 Turn the selector switch on the side of the tool to the JOG position 3 With the operator on the safety foot switch side of the tool manually support the...

Страница 38: ...us personal injury This section provides information about keeping tools in proper operating condition and guidance for making repairs when it becomes necessary Preventive maintenance during operation...

Страница 39: ...mmended Lubricants table for the proper grease 5a After every 40 hours of operation clean and lubricate the 3 4 inch 26 9 and 1 to 11 2 inch 33 7 to 48 3 mm lower roll assemblies 5b Remove the cap scr...

Страница 40: ...n into a container that is at least 1 gallons 6 liters 3 With an oil filter wrench loosen the oil filter Remove the oil filter by hand 4 Lubricate the oil filter gasket lightly with hydraulic oil 5 Fi...

Страница 41: ...bleeder tube The hydraulic fluid should contain air bubbles Continue running the fluid through the bleeder tube for a minimum of five minutes During this time lightly tap on all steel hydrau lic lines...

Страница 42: ...er roll will rotate when the safety foot switch is depressed Avoid contact with the lower roll as it rotates Failure to follow these instructions could result in serious personal injury 13 Depress and...

Страница 43: ...rpose EP Lithium Base Grease Manufacturer Product BP Amoco Energrease LC EP2 Gulf Oil Corp Gulfcrown Grease EP 2 Lubriplate No 630 2 Mobil Oil Corp Mobilux EP2 Pennzoil Products Co Pennlith EP 712 Lub...

Страница 44: ...l type lower rolls and older type lower rolls The keyless type arbor contains a square drive and can be used ONLY with the new universal type lower rolls 2 It is important to determine which type of l...

Страница 45: ...e Stand contains features that are similar to the VAPS112 but supports pipe sizes 2 to 24 inches 60 3 to 610 0 mm 11 2 foot 0 5 meter to full single 20 foot 6 meter random lengths and has a load ratin...

Страница 46: ...have tripped Reset the breaker and or motor starter thermal units TheWoodruff keys are broken or missing Remove the lower roll and insert the punch tool into the key removal hole s Press out the broke...

Страница 47: ...hydraulic system Refer to the Air Bleeding section Pipe is beyond the wall thickness or pipe yield strength capacity of the tool Refer to the applicable Tool Rating and Roll Selection section Pipe gro...

Страница 48: ...101 6 2 1 5 7 5 7 5 7 4 4 500 0 083 0 237 0 237 0 237 Lower Roll R904272L06 Upper Roll R9A2272U06 Roll Set R904272006 Lower Roll RZ04272L06 Upper Roll RZA4272U06 Roll Set RZ04272006 114 3 2 1 6 0 6 0...

Страница 49: ...141 3 2 8 6 6 6 6 9 5 6 6 625 0 109 0 280 0 280 0 432 168 3 2 8 7 1 7 1 11 0 8 8 625 0 109 0 322 0 322 0 322 Lower Roll RP08272L12 Upper Roll RPA8272U12 Roll Set RP08272012 219 1 2 8 8 2 8 2 8 2 10 10...

Страница 50: ...0 0 083 0 120 88 9 2 1 3 0 31 2 4 000 0 083 0 120 101 6 2 1 3 0 4 4 500 0 083 0 120 Lower Roll RX04272L06 Upper Roll RXA2272U06 Roll Set RX04272006 114 3 2 1 3 1 5 5 563 0 109 0 134 141 3 2 8 3 4 6 6...

Страница 51: ...Set RR02272006 54 0 1 1 2 1 2 2 625 0 065 0 095 66 7 1 7 2 4 3 3 125 0 045 0 109 79 4 1 1 2 8 4 4 125 0 058 0 134 104 8 1 5 3 4 5 5 125 0 072 0 160 130 2 1 8 4 1 6 6 125 0 083 0 192 155 6 2 1 4 9 8 8...

Страница 52: ...pipe ovality shall comply with the requirements of ASTM A 999 and API 5L Greater variations between the major and minor diameters will result in difficult coupling assembly For NPS pipe the maximum al...

Страница 53: ...affect this dimension and must be altered if necessary to keep the C dimension within tolerance The groove diameter must conform to the C dimension described above F Dimension Maximum allowable pipe e...

Страница 54: ...351 0 625 0 656 0 594 0 344 0 375 0 313 2 250 2 235 0 063 0 049 2 48 50 60 3 60 9 59 7 15 9 16 7 15 1 8 7 9 5 8 0 57 2 56 8 1 6 1 2 63 0 2 1 2 2 875 2 904 2 846 0 625 0 656 0 594 0 344 0 375 0 313 2 7...

Страница 55: ...0 656 0 594 0 344 0 375 0 313 5 830 5 808 0 085 0 078 6 10 152 4 153 8 151 6 15 9 16 7 15 1 8 7 9 5 8 0 148 1 147 5 2 2 2 0 154 9 159 0 mm 6 260 6 313 6 219 0 625 0 656 0 594 0 344 0 375 0 313 6 032 6...

Страница 56: ...0 266 6 19 1 19 8 18 3 11 9 12 7 11 1 262 6 262 0 2 4 3 4 271 8 10 10 750 10 813 10 719 0 750 0 781 0 719 0 469 0 500 0 438 10 562 10 535 0 094 0 134 10 92 273 0 274 7 272 3 19 1 19 8 18 3 11 9 12 7...

Страница 57: ...0 320 0 300 6 455 6 433 0 085 0 280 6 730 168 3 169 9 167 5 15 5 15 0 8 1 7 6 164 0 163 4 2 2 7 1 170 9 8 8 625 8 688 8 594 0 719 0 699 0 410 0 390 8 441 8 416 0 092 0 322 8 800 219 1 220 7 218 3 18 3...

Страница 58: ...99 0 053 DWV 4 174 104 8 104 8 104 7 15 5 16 3 14 7 8 4 7 6 102 1 101 6 1 4 106 0 5 5 127 5 123 0 610 0 640 0 580 0 330 0 300 4 999 4 979 0 063 DWV 5 220 130 2 130 2 130 1 15 5 16 3 14 7 8 4 7 6 127 0...

Страница 59: ...90 2 870 0 053 3 095 88 9 88 97 88 83 15 87 16 64 15 11 8 38 7 62 85 70 85 19 1 60 91 63 3 503 3 497 0 625 0 655 0 595 0 330 0 300 3 374 3 354 0 063 3 607 108 108 07 107 93 15 87 16 64 15 11 8 38 7 62...

Страница 60: ...0 595 0 330 0 300 2 896 2 876 0 050 3 091 DN 100 101 60 101 35 15 87 16 64 15 11 8 38 7 62 98 78 98 27 1 35 103 88 101 6 4 000 3 990 0 625 0 655 0 595 0 330 0 300 3 889 3 869 0 053 4 090 DN 125 127 00...

Страница 61: ...This page intentionally blank TM VE268_61 REV_H TM VE268 Operating and Maintenance Instructions Manual...

Страница 62: ...Product Description Pipe Roll Grooving Tool Conformity Assessment 2006 42 EC Annex I Reference Standards EN ISO 12100 2010 EN IEC 60204 1 2006 A1 2009 EN ISO 13857 2008 Technical Documentation The re...

Страница 63: ...escription Pipe Roll Grooving Tool Conformity Assessment 2008 No 1597 Annex I Reference Standards BS EN ISO 12100 2010 BS EN ISO 13857 2019 BS EN ISO 14120 2015 Technical Documentation The relevant te...

Страница 64: ...LIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2021 VICTAULIC COMPANY ALL RIGHTS RESERVED TM VE268 OPERATING AND MAINTENA...

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