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© Verder Liquids B.V

Ds500, Ds500+ Operating manual

Original instructions (en)

12. Troubleshooting

12.1 Pump Malfunctions

If malfunctions occur which are not specified in the following

table or cannot be traced back to the specified causes, please

consult the manufacturer.

Possible malfunctions are identified and respective cause and

remedy are listed in the table.

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Содержание Ds500

Страница 1: ...Peristaltic Pump Operating Manual Ds500 Ds500 Version 00 Original instructions en...

Страница 2: ...structions en Version 00 Ds500 Ds500 The information in this document is essential for the safe operation and maintenance of Verderflex Ds500 Ds500 pumps This document must be read and understood thor...

Страница 3: ...cifications 12 6 1 Pump Specifications 12 6 2 Materials 12 6 2 1 Product contact cartridge 12 6 2 2 Non product contact pump 12 6 3 Chemical Compatibility 12 6 4 Operating Conditions 12 6 4 1 Ambient...

Страница 4: ...itor 22 10 3 5 Security settings 22 10 3 6 Pump information 22 10 3 7 I O settings Ds500 only 23 11 Inspection Maintenance and After Sales 24 11 1 Inspection 24 11 2 Maintenance 24 11 2 1 Recommended...

Страница 5: ...is declaration refers may only be put into operation after it has been installed in the way prescribed by the manufacturer and as the case may be after the complete system of which this pump forms par...

Страница 6: ...489 1 V2 1 1 ElectroMagnetic Compatibility EMC standard for radio equipment and services Part 1 Common technical requirements ETSI EN 301 489 17 V3 1 1 ElectroMagnetic Compatibility EMC standard for...

Страница 7: ...w the instructions in this manual and any other applicable documents especially all safety instructions and warnings X Observe any additional rules and regulations referring to the system Qualified pe...

Страница 8: ...ge Version 00 Verder Liquids B V Ds500 Ds500 Operating manual Original instructions en g Cross reference Information Waste Electronic and Electrical Equipment WEEE USB Table 3 Symbols used in this man...

Страница 9: ...in good functional condition Only use the pump as intended be fully aware of safety and risk factors involved and the instructions in this manual Keep a copy of this manual and all other applicable do...

Страница 10: ...kaging outer carton and foam can be recycled check local recycling guidelines and facilities 4 3 Lifting CAUTION Risk of damage to pump by incorrect lifting Figure 2 Lifting X Do not lift the pump by...

Страница 11: ...in this document Such illustrations and descriptions are however for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particula...

Страница 12: ...Detail Value Tube Verderprene Ports PP Polypropylene Connectors PP Seals EPDM Ethylene Propylene Diene Monomer Table 6 Materials product contact 6 2 2 Non product contact pump Detail Value Pump housi...

Страница 13: ...ube 7 2 Labelling Figure 3 Rear label Item Description 1 Product designation certification 2 Serial number year of manufacture Table 9 Rear label details When requesting spares or assistance the model...

Страница 14: ...the cartridge in position External control input M12 5 pin B coded socket Digital control Run stop external contact 4 20mA speed control input External control output M12 5 pin A coded socket Digital...

Страница 15: ...ation This unit will operate from a mains voltage between 100 240V 50 60Hz AC and must be connected to a single phase mains electric supply 1 The pre fitted moulded plug must not be removed 2 The pump...

Страница 16: ...External control pinout Colour refers to typical wire colour in readily available leads Please confirm these colours before connection as there is no guarantee all manufacturers will follow this conv...

Страница 17: ...irst Time When the pump is first installed or after a factory reset the unit will boot and request the user to 1 Perform a screen calibration 2 Select a language The pump will use the following defaul...

Страница 18: ...loading screen for the next time the unit is power cycled NOTE Touch calibration can be performed at any time by holding the Start button and power cycling the unit 10 1 2 Language select Select the c...

Страница 19: ...ump head issue This is to prevent unintentional operation when remotely controlled Manual operation is still possible with a confirmation dialogue Flow calibration Fluid recovery Change control mode 1...

Страница 20: ...ed volume will be delivered 3 Press the Start button the specified volume will be delivered and the following screen will be displayed Figure 21 Calibration delivery volume 4 Enter the actual delivere...

Страница 21: ...d for wifi password entry 10 3 2 7 Unable to connect signal strength Under normal conditions no connection issues the screen will report the signal strength the greater the value the stronger the sign...

Страница 22: ...The pump will not stop automatically when 0 is reached 10 3 4 4 Current Set the value of what is currently in the tank 10 3 5 Security settings This screen allows for a screen lock to be enabled disa...

Страница 23: ...be deleted and the defaults will be restored Delete log Save log Next previous page 10 3 7 I O settings Ds500 only This screen provides the options for configuring the external control Input Output si...

Страница 24: ...tervals Normal operating conditions are unchanged 2 For trouble free operation always check the following No leaks No unusual running noises or vibrations 11 2 Maintenance These pumps are generally ma...

Страница 25: ...leaks and damage Before pump start up Daily visual inspection Scheduled intervals during operation X Check cartridge connections for any leaks X Clean up any spillage Check pump for unusual temperatur...

Страница 26: ...p For returns please contact customer services verderflex com Verder Ltd are not liable for the cost of transportation All Ds500 cartridges are excluded Ensure that Pump has cooled down Cartridge remo...

Страница 27: ...en 12 Troubleshooting 12 1 Pump Malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes please consult the manufacturer Poss...

Страница 28: ...ing backflow Reduce discharge pressure to within working parameters Increase external pipework diameter Excessive temperature of pumped medium Reduce temperature of medium Flow rate inaccurate Pump no...

Страница 29: ...Error Power cycle the unit 12008 Motor Failure Power cycle the unit if problem persists contact Verder for technical support 12016 Motor Failure Power cycle the unit Remove the cartridge see 10 3 3 C...

Страница 30: ...e due to surface contaminants Prior to disposal of the pump Collect and dispose of any leaking pumped liquid in accordance with local regulations Neutralise residues of pumped liquid in the pump Dispo...

Страница 31: ...Table 4 Box contents 10 Table 5 Pump specifications 12 Table 6 Materials product contact 12 Table 7 Materials non product contact 12 Table 8 Operating conditions 12 Table 9 Rear label details 13 Tabl...

Страница 32: ...20mA Daisy Chain Control Current IN OUT Pump Pump Output to PLC 1 4 PLC 0V Common Input 24V DC 2k2 Typ 1k2 Min 1 IN OUT Pump 5 Switch Control Run Stop 2 IN OUT Pump 5 Manual Pulse Dosing IN OUT Pump...

Страница 33: ...sion is granted to use any Verder trademarks or trade names included in this document without the prior written agreement of Verder Liquids B V Tri clamp is a registered trademark of Alfa Laval Corpor...

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