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6509

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5-30-00

REPLACEMENT PARTS LIST

6426 ES POWER UNIT

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11

416513

VALVE, 2 WAY - 2 POSITION, 12VDC

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COIL, 12VDC, 2 WAY - 2 POSITION

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CARTRIDGE, 2 WAY - 2 POSITION, 12VDC

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* * PARTS KIT, 2 WAY - 2 POSITION, CARTRIDGE

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STRAP, MOTOR SOLENOID CONNECTING

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SCREW, ROUND HEAD MACHINE 10-32 X 1/4"

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CLAMP CABLE

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SWITCH, SOLENOID, 12VDC, 3 POST, GROUNDED

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6504

PUMP ASSEMBLY, GEAR CODE 03

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416518

* O-RING, INDUSTRIAL (3 5/8 X 3 7/8 X 1/8)

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416519

PARTS KIT, VALVE ASSEMBLY, POPPET/BALL CHECK

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SEAL

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6505

* PARTS KIT, RELIEF VALVE

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416522

MOTOR, ELECTRIC, 12VDC

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BEARING, BASE, MOTOR

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* NUT, HEX 5/16-24

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* WASHER, LOCK 5/16"

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* WASHER, STAR, 1/4"

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* WASHER,LOCK 1/4"

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* SCREW, HEX HEAD CAP 1/4-20 X6 1/2"

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6503

BRACKET, MOUNTING

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SCREW, HEX HEAD THREAD FORMING 1/4-20 X 1 3/8"

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SCREEN, FILTER (SUCTION)

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TUBE, FILTER SUCTION 3/8 NPT 90 DEG

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ADAPTER, PUMP MOUNTING BRACKET

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TUBE, RETURN (1/8")

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6478

RESEVOIR, 6-1/2" X 10"

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ITEM #

PART #

DESCRIPTION

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6501

BOX ASSEMBLY, PUSH BUTTON (WEATHER PROOF)

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416524

PLUG, VENT, 3/8" NPT

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PLUG, SQUARE HEAD, 1/4 NPT

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SCREW, THREAD FORMING, 10-24 X 3/8"

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BUSHING, REDUC HIGH PRESSURE 1/4 NPT TO 1/8 NPT

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TUBE, RETURN (1/8")

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ITEM #

PART #

DESCRIPTION

MANUFACTURING, INC.

REPLACEMENT PARTS DWG REF 6486

Содержание VP-6ED

Страница 1: ......

Страница 2: ......

Страница 3: ...6140 19 ES HOIST POWER UNIT 6133B 20 DASHCONTROLINSTALLATION 6123 21 DASHCONTROLINSTALLATIONDRAWING 40124 22 UPPER NEST PIVOT ASSEMBLY 6114 23 INSTALLINGTRUCKBED 6115 24 ATTACHINGUPPERNESTPIVOTS 6116...

Страница 4: ......

Страница 5: ...nstallation and improper operation read and understand this manual in its entirety before proceeding WARNING Whenever work or maintenance is performed on a truck under a raised body always remember to...

Страница 6: ...rofthelongsills Thetubeonthe lower rear hinge frame should be touching end of longsills Be sure that the lower rear hinge is square B Fastentheupperhinge withcollarsonthesideoftheplatestowardinsideoft...

Страница 7: ...washers 2 each required Use 1 4 20 x 3 bolts 1 4 nuts lock washers and flat washers 2 each required to bolt through upper nest and third cross member NOTE Be sure the upper nest is centered from right...

Страница 8: ...TITLE SECTION SUPERCEDES DATE 6103 H200 11 3 89 6 30 98 ILLUSTRATIONS VP VC 6 6R MANUFACTURING INC...

Страница 9: ...TITLE SECTION SUPERCEDES DATE 6108 H200 11 4 93 7 10 98 ILLUSTRATIONS VP VC 6R MANUFACTURING INC...

Страница 10: ...from the rear Bolt through the first bed cross member from the rear and the z onthelongitudinalsupportwith1 4 20x2 1 2 bolts 1 4 nuts washersandlockwashers 2 each required C Bolt longitudinal body sup...

Страница 11: ...TITLE SECTION SUPERCEDES DATE 6110 H200 11 13 89 7 10 98A INSTALLATION DRAWING VP VC 6R MANUFACTURING INC...

Страница 12: ...theleftsidewithtwo5 16 18x1 boltsgoing upthroughthecross memberwithtwostarwashersontheundersideofthecrossmemberand5 16 nutsand flatwasherstighteneddownagainsttheangle Thisisdonebecauseofinterferencewi...

Страница 13: ...TITLE SECTION SUPERCEDES DATE 6138 H200 8 29 94 7 10 98A INSTALLATION DRAWING VP VC 6R MANUFACTURING INC...

Страница 14: ...ntingtubeshouldbe4 1 2 fromtheoutsideoftheframe Place the 1 1 2 x 1 1 2 X 2 long angles 1 each side against the front of the mounting tube and the top of the cross member Mark the area where the angle...

Страница 15: ...TITLE SECTION SUPERCEDES DATE 6113 H200 11 13 89 7 10 98A INSTALLATION DRAWING VP VC 6R MANUFACTURING INC...

Страница 16: ...frameandpowerunit ifrequired Boltthroughframe andpipeintosideofpowerunit use3 8 16bolts 3 8 washersandlockwashers 2 each required Be sure not to drill through cables running on inside of truck longsil...

Страница 17: ......

Страница 18: ...6493 2 8 00 10 27 00A 6425 ED POWER UNIT VP6S SUPERCEDES TITLE DATE SECTION MANUFACTURING INC 6425 ED DOUBLE ACTING POWER UNIT...

Страница 19: ...PERCEDES TITLE DATE SECTION MANUFACTURING INC 6425 ED WITH MONARCH PUSH BUTTON CONTROL 416533 MONARCH PUSH BUTTON CONTROL NOTE ENERGIZING G COIL SENDS FLOW TO C1 PORT HOIST UP ENERGIZING R COIL SENDS...

Страница 20: ...VP6S SUPERCEDES TITLE DATE SECTION MANUFACTURING INC 6426 ES SINGLE ACTING POWER UNIT NOTE ENERGIZING B COIL RELEASES C1 PORT ENERGIZING SOLENOID COIL SENDS FLOW TO C1 PORT B W G TO BAT POST 416527 W...

Страница 21: ...UNIT W PUSHBUTTON INST VP6S MANUFACTURING INC 6426 ES SINGLE ACTING POWER UNIT NOTE ENERGIZING B COIL RELEASES C1 PORT ENERGIZING SOLENOID COIL SENDS FLOW TO C1 PORT B W G TO BAT POST BREATHER PLUG 6...

Страница 22: ...Mobile DTE 13 or equivalent 3 5 qts for 416 516 520 and 2 qts for VP 6 R STEP3 Raise the hoist halfway 22 25 dump angle approx 8 of cylinder stroke STEP 4 Fill the reservoir with an additional 2 qts...

Страница 23: ......

Страница 24: ...Use the 12 pan head slotted screws 1 2 long furnished in kit Installswitchextensionontotoggleswitch Connect center post of switch to the 20 amp in line fuse Connect fuse to hot lead under dash Connec...

Страница 25: ...40124 H200 1 22 90A 5 15 98B DASH CONTROL INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Страница 26: ...See Figure 11 below Slidetheshaftcollars 2 O D x1 53 I D x1 2 long 2required overeachsideoftheupper pivot shaft part of hoist main frame Slide the upper nest pivot assembly 2 required over theupperpiv...

Страница 27: ...t up and down 2 or 3 timescompletelybeforeplacingthebedbackonthetruckframe Placepick upbedbackon the pick up chassis and install rear hinge pivot pins 1 dia x 5 1 16 2 required with heads on outside a...

Страница 28: ...ential See Figure 13 below Activate hoist up slowly until upper nest pivots make contact with upper nest assembly on underside of bed Now adjust the hoist pitch Square up bed to cab before spot weldin...

Страница 29: ...will have to be shortened to prevent interference with side of pick up bed Removegasfillerhoseandcut7 1 4 offoneend Onbreatherhoses cut5 off straight hose closesttotankand2 1 4 off90 hosethatisattach...

Страница 30: ...40126 H200 2 9 84 5 15 98A GAS FILLER SUPPORT INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Страница 31: ...6072 H200 10 31 88A 5 15 98B BUMPER BRACKET INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Страница 32: ...40260 H300 10 19 89 5 15 98A LUBRICATION SERVICE CHART VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Страница 33: ...Stand Clear decals one each side of frame in a visible location These decals are for the safety of anyone who may operate this unit and is intended to protect all parties from potential liability VENC...

Страница 34: ...location for the rear hinge This location should be immediately behind a truck crossmember The hole center of the rear pivot angle should not be more than 6 rearward of the rear spring hanger b See Fi...

Страница 35: ...TITLE SECTION SUPERCEDES DATE 40239 H200 10 21 93 7 2 98 VC LIFT SHAFT INST VP VC 6 MANUFACTURING INC...

Страница 36: ...6074 H400 7 10 98D 10 4 99E REPLACEMENT PARTS DRAWING VP VC 6R SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Страница 37: ...ESONLY 19 2 15254 15254 CAUTION STANDCLEAR DECAL 20 1 40003 40003 PIN CYLINDER BASE 21 2 40025 CLEVIS PIN REAR HINGE 22 1 40034 40034 HYDRAULICCYLINDER 23 1 40036 40036 HOSE ASSEMBLY 48 ES ONLY 24 1 4...

Страница 38: ...40058 2 H400 5 14 98 12 3 98A SERVICE PARTS LIST VP VC 6 VC 416 516 520 SUPERCEDES TITLE DATE SECTION 40058 2 SINGLE ACTING HYDRAULIC POWER UNIT SERVICE PARTS LIST MANUFACTURING INC...

Страница 39: ...TITLE SECTION SUPERCEDES DATE 6097 H400 5 15 98A 12 10 98B SERVICE PARTS LIST VP VC 6 SERIES MANUFACTURING INC...

Страница 40: ...TITLE SECTION SUPERCEDES DATE 6486 2 11 00 6 2 00A REPL PARTS DWG 6425 ED POWER UNIT MANUFACTURING INC 6425 ED POWER UNIT REPLACEMENT PARTS REPLACEMENTPARTSLISTREF6487...

Страница 41: ...29 416520 VALVE PRESS COMP ORIFICE 1 5 GPM 30 416521 PARTS KIT RELIEF VALVE 31 416522 MOTOR ELECTRIC 12 VDC 32 BEARING BASE MOTOR 33 HEX NUT 5 16 24 34 LOCK WASHER 5 16 35 STAR WASHER 1 4 36 HEX HEAD...

Страница 42: ...TITLE SECTION SUPERCEDES DATE 6508 5 30 00 REPL PARTS LIST 6426 ES POWER UNIT MANUFACTURING INC...

Страница 43: ...BEARING BASE MOTOR 26 NUT HEX 5 16 24 27 WASHER LOCK 5 16 28 WASHER STAR 1 4 29 WASHER LOCK 1 4 30 SCREW HEX HEAD CAP 1 4 20 X6 1 2 31 6503 BRACKET MOUNTING 32 33 34 SCREW HEX HEAD THREAD FORMING 1 4...

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