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TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc.

Website:

www.rugbymfg.com

E-mail:

[email protected]

Phone: 1-800-869-9162

03 5839

MODEL LR-2066 &

LR-2866A HOIST

INSTALLATION AND

OPERATION MANUAL

To Be Filled In By Installer

Hoist Serial #:

Pump Installation and
Operation

Manual

In Service Date:

Dealer:

Address:

City, State ZIP:

Dealer

Phone

Number:

Use this manual

ONLY

if installing or operating a model LR-2066 or LR-2866A hoist. This manual should

be kept in the glove compartment of the truck for reference when needed.

Original Revision: March 1, 1996
Current Revision: G November 5, 2007

Содержание Rugby LR-2066

Страница 1: ...o Be Filled In By Installer Hoist Serial Pump Installation and Operation Manual In Service Date Dealer Address City State ZIP Dealer Phone Number Use this manual ONLY if installing or operating a mode...

Страница 2: ...with those supplied by TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MO...

Страница 3: ...s are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment re...

Страница 4: ...loads 2 The hydraulic relief pressure set at the maximum 3 200 psi see page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a gene...

Страница 5: ...S 34 0 TONS 30 9 TONS 14 24 30 3 TONS 27 2 TONS 24 7 TONS 14 12 25 2 TONS 22 6 TONS 20 6 TONS 15 36 33 6 TONS 30 2 TONS 27 4 TONS 15 24 27 5 TONS 24 7 TONS 22 4 TONS 15 12 NR 20 9 TONS 19 0 TONS 16 36...

Страница 6: ...36 36 0 TONS 32 2 TONS 29 2 TONS 19 42 36 0 TONS 32 2 TONS 29 2 TONS 19 36 33 2 TONS 29 8 TONS 27 0 TONS 20 42 33 2 TONS 29 8 TONS 27 0 TONS 20 36 30 8 TONS 27 6 TONS 25 0 TONS 20 30 28 8 TONS 25 8 T...

Страница 7: ...the trunion Refer to Figure 1 and the charts for the specific hoist model you are installing NOTE If a distance of 54 is exceeded between the rear hinge and the center of the trunion additional reinfo...

Страница 8: ...g the truck frame will affect the hoist s performance A forward movement will reduce the dump angle and will increase capacity while a rearward movement will increase the dump angle and reduce capacit...

Страница 9: ...s an example if 7 long beams are on the truck body a liner of at least 1 3 8 will be required to gain enough room 8 3 8 for mounting the LR 2066 Similarly a LR 2866A requires 10 3 8 of clearance 9 Pos...

Страница 10: ...1 7 1 6 7 68 66 0 6758 785 11 21 6 7 2 67 6 2 67 72 2 77 0 17 7 25 6758 785 11 21 6 1 02817 1 7 2 67 72 2 77 0 17 7 25 6758 785 11 21 6 1 02817 1 7 6758 785 11 21 6 7 7 1 6 7 68 66 0 2 67 6 2 67 72 2...

Страница 11: ...ARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all installa...

Страница 12: ...self or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two pro...

Страница 13: ...On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an amou...

Страница 14: ...0 2 400 102 107 12 100 8 900 7 000 5 800 4 900 4 200 3 700 3 200 2 900 2 600 108 115 12 700 9 400 7 400 6 100 5 100 4 400 3 900 3 400 3 100 2 800 114 119 13 400 9 900 7 800 6 400 5 400 4 700 4 100 3 6...

Страница 15: ...Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 8 2 Fasten the body prop assembly base...

Страница 16: ...ositioned as shown in Figure 10 The part number of the DANGER decal is 03 6039 FIGURE 10 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accident...

Страница 17: ...ydraulic system for hydraulic system lubrication instructions 1 Grease the 13 grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes Re...

Страница 18: ...body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height and s...

Страница 19: ...area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or another...

Страница 20: ...on Manual Stock No 03 5839 Page 20 of 21 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 5 67 3 7 187 1 2 1 5 67 6 5 2 3 7 61 3 5 1 17 51 77 1 5 6 7 5 250 1 1 5 3 1 6 7 1...

Страница 21: ...39g doc Model LR 2066 LR 2866A Hoist Installation and Operation Manual Stock No 03 5839 1996 2007 TBEI S acaddwg MANUALS P65 035839g doc 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6...

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