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Model LR-2066 & LR-2866A Hoist Installation and Operation Manual 
Stock No. 03 5839 
Page 12 of 21 
 

"BODY PROP" 

NOTE: 

In order to comply with paragraph 10 of Federal Regulation #1926.601, all TBEI-
Rugby hoists will be sold with one body prop.  It is the responsibility of the installer to 
determine whether one body prop is sufficient.  The following information will help in 
making that determination. 

 

The body prop is designed for use only when the body is empty.  The purpose of the 
body prop is to hold an empty body in the raised position when performing 
maintenance or inspection on the hoist, body, or any component that requires working 
under an 

empty

 body. 

 

Some applications may require 2 or more body props to support the 

empty

 body.  To 

determine how many body props your application requires, refer to the following 
information. 

 

WARNING:

  Being under a raised body can result in serious injury or death should the body 

inadvertently descend.  

Never

 position yourself or allow others to position themselves 

under a 

loaded

 body.  

Always

 prop the 

unloaded

 body up using the body prop/s 

supplied.  

Remember

, body props are to be used only on an 

unloaded

 body.  When 

two props are provided, both props must be used. 

 

WARNING:

  Do not use body prop to support a loaded body! 

 

WARNING:

  Do not perform maintenance under a raised body without first blocking the empty body 

up with the body prop/s. 

 

WARNING:

  Do not use a body prop that is bent or otherwise damaged.  A damaged body prop will 

have a reduced holding capacity, and may break when used to hold up the body.  This 
could cause serious injury or death.  Replace a damaged body prop before using it. 

 

WARNING:

  Be sure to install the body prop according to the 

“INSTALLATION OF BODY 

PROP”

 section of this manual. 

 
The following is a step by step procedure to determine how many body props are required for this 
application. 
 
1. 

The TBEI-Rugby Part Number 03 0703 body prop is to be used with this hoist.  Determine if 

this is the body prop you have by referring to Figure 7. 
 
2. 

Determine the "P" value referring to Figure 8. The "P" value is the horizontal distance between 

the rear hinge and the prop. 
 

 

Содержание Rugby LR-2066

Страница 1: ...o Be Filled In By Installer Hoist Serial Pump Installation and Operation Manual In Service Date Dealer Address City State ZIP Dealer Phone Number Use this manual ONLY if installing or operating a mode...

Страница 2: ...with those supplied by TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MO...

Страница 3: ...s are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment re...

Страница 4: ...loads 2 The hydraulic relief pressure set at the maximum 3 200 psi see page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a gene...

Страница 5: ...S 34 0 TONS 30 9 TONS 14 24 30 3 TONS 27 2 TONS 24 7 TONS 14 12 25 2 TONS 22 6 TONS 20 6 TONS 15 36 33 6 TONS 30 2 TONS 27 4 TONS 15 24 27 5 TONS 24 7 TONS 22 4 TONS 15 12 NR 20 9 TONS 19 0 TONS 16 36...

Страница 6: ...36 36 0 TONS 32 2 TONS 29 2 TONS 19 42 36 0 TONS 32 2 TONS 29 2 TONS 19 36 33 2 TONS 29 8 TONS 27 0 TONS 20 42 33 2 TONS 29 8 TONS 27 0 TONS 20 36 30 8 TONS 27 6 TONS 25 0 TONS 20 30 28 8 TONS 25 8 T...

Страница 7: ...the trunion Refer to Figure 1 and the charts for the specific hoist model you are installing NOTE If a distance of 54 is exceeded between the rear hinge and the center of the trunion additional reinfo...

Страница 8: ...g the truck frame will affect the hoist s performance A forward movement will reduce the dump angle and will increase capacity while a rearward movement will increase the dump angle and reduce capacit...

Страница 9: ...s an example if 7 long beams are on the truck body a liner of at least 1 3 8 will be required to gain enough room 8 3 8 for mounting the LR 2066 Similarly a LR 2866A requires 10 3 8 of clearance 9 Pos...

Страница 10: ...1 7 1 6 7 68 66 0 6758 785 11 21 6 7 2 67 6 2 67 72 2 77 0 17 7 25 6758 785 11 21 6 1 02817 1 7 2 67 72 2 77 0 17 7 25 6758 785 11 21 6 1 02817 1 7 6758 785 11 21 6 7 7 1 6 7 68 66 0 2 67 6 2 67 72 2...

Страница 11: ...ARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all installa...

Страница 12: ...self or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two pro...

Страница 13: ...On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an amou...

Страница 14: ...0 2 400 102 107 12 100 8 900 7 000 5 800 4 900 4 200 3 700 3 200 2 900 2 600 108 115 12 700 9 400 7 400 6 100 5 100 4 400 3 900 3 400 3 100 2 800 114 119 13 400 9 900 7 800 6 400 5 400 4 700 4 100 3 6...

Страница 15: ...Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 8 2 Fasten the body prop assembly base...

Страница 16: ...ositioned as shown in Figure 10 The part number of the DANGER decal is 03 6039 FIGURE 10 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accident...

Страница 17: ...ydraulic system for hydraulic system lubrication instructions 1 Grease the 13 grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes Re...

Страница 18: ...body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height and s...

Страница 19: ...area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or another...

Страница 20: ...on Manual Stock No 03 5839 Page 20 of 21 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 5 67 3 7 187 1 2 1 5 67 6 5 2 3 7 61 3 5 1 17 51 77 1 5 6 7 5 250 1 1 5 3 1 6 7 1...

Страница 21: ...39g doc Model LR 2066 LR 2866A Hoist Installation and Operation Manual Stock No 03 5839 1996 2007 TBEI S acaddwg MANUALS P65 035839g doc 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6...

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