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VANNER POWER GROUP

VANNER POWER GROUP

IQ SERIES

IQ SERIES

IQ SERIES OWNERS MANUAL

- 3 -

TABLE OF CONTENTS

1

INTRODUCTION

.......................................................................................................................................... 5

1.1

M

ODEL 

L

ISTING

....................................................................................................................................... 5

1.2

S

PECIFICATIONS

....................................................................................................................................... 6

1.3

S

TANDARD 

F

EATURES

.............................................................................................................................. 6

1.4

A

CCESSORIES

.......................................................................................................................................... 8

1.5

D

EFINITIONS

............................................................................................................................................ 8

1.6

I

MPORTANT 

S

AFETY 

I

NSTRUCTIONS

.......................................................................................................... 9

1.7

G

ENERAL 

P

RECAUTIONS

........................................................................................................................ 10

1.8

E

XPLOSIVE 

G

AS 

P

RECAUTIONS

............................................................................................................... 10

1.9

P

RECAUTIONS 

W

HEN 

W

ORKING WITH 

B

ATTERIES

................................................................................... 11

2

COMPONENT IDENTIFICATION AND DESCRIPTION OF OPERATION

........................................... 12

2.1

(1)  INVERTER I

NDICATOR 

L

IGHT

........................................................................................................ 13

2.2

(2)  ON/OFF S

WITCH

............................................................................................................................ 13

2.3

(3)  BATTERTY LOW I

NDICATOR 

L

IGHT

............................................................................................. 14

2.4

(4)  OVERTEMPERATURE I

NDICATOR 

L

IGHT

..................................................................................... 14

2.5

(5)  OVERLOAD I

NDICATOR 

L

IGHT

...................................................................................................... 14

2.6

(6)  BULK CHARGE I

NDICATOR 

L

IGHT

................................................................................................ 15

2.7

(7)  FLOAT CHARGE I

NDICATOR 

L

IGHT

.............................................................................................. 15

2.8

(8) AC CIRCUIT BREAKER................................................................................................................ 15

2.9

(9) AC CIRCUIT BREAKER................................................................................................................ 15

2.10

(10) AC CIRCUIT BREAKER.............................................................................................................. 15

2.11

(11)  AC OUTPUT RECEPTACLE....................................................................................................... 16

2.12

(12)  FRONT COVER........................................................................................................................... 16

2.13

(13)  AUTOMATIC POWER TRANSFER SWITCH ............................................................................ 16

2.14

(14)  AUTOMATIC THROTTLE CONTROL TERMINAL J31 ............................................................ 16

2.15

(15)  REMOTE CONTROL JACK J9.................................................................................................... 16

2.16

(16)  BATTERY TEMPERATURE COMPENSATION CONTROL JACK J1....................................... 17

2.17

(17)  AUTOMATIC POWER MANAGEMENT (APM) P

ANEL 

JACK J8 .............................................. 17

2.18

(18)  PROGRAMMING CONTROL SWITCHES ................................................................................. 18

2.19

(19)  120 VOLT AC WIRING TERMINAL STRIP ............................................................................... 18

2.20

(20)  DC INPUT WIRING COMPARTMENT ...................................................................................... 20

2.21

(21)  GROUND WIRING LUG ............................................................................................................. 20

2.22

(22)  MOUNTING BRACKETS............................................................................................................ 21

2.23

(23)  COOLING FAN ........................................................................................................................... 21

3

INSTALLATION

......................................................................................................................................... 22

3.1

U

NPACKING THE 

I

NVERTER

.................................................................................................................... 22

3.2

I

NVERTER 

I

NSTALLATION 

C

ONSIDERATIONS

........................................................................................... 22

3.3

DC W

IRING 

C

ONSIDERATIONS

............................................................................................................... 22

3.4

DC W

IRING 

I

NSTALLATION 

P

ROCEDURE

................................................................................................. 24

3.5

AC W

IRING 

I

NSTALLATION 

P

ROCEDURE

................................................................................................. 24

3.6

R

EMOTE 

M

ONITOR AND 

C

ONTROL 

P

ANEL 

I

NSTALLATION

........................................................................ 25

3.7

A

UTOMATIC 

P

OWER 

M

ANAGEMENT 

(APM) P

ANEL 

I

NSTALLATION

.......................................................... 25

4

SYSTEM START-UP AND TESTING PROCEDURES

.......................................................................... 26

4.1

I

NVERTER 

S

TART

-

UP AND 

T

ESTING

......................................................................................................... 26

4.2

P

ROCEDURE TO 

C

HECK 

B

ATTERY 

C

HARGER 

O

PERATION

......................................................................... 27

Содержание IQ12-2600

Страница 1: ...VANNER POWER GROUP VANNER POWER GROUP IQ SERIES IQ SERIES IQ SERIES OWNERS MANUAL 1...

Страница 2: ...VANNER POWER GROUP VANNER POWER GROUP IQ SERIES IQ SERIES 2 IQ SERIES OWNERS MANUAL...

Страница 3: ...2 11 11 AC OUTPUT RECEPTACLE 16 2 12 12 FRONT COVER 16 2 13 13 AUTOMATIC POWER TRANSFER SWITCH 16 2 14 14 AUTOMATIC THROTTLE CONTROL TERMINAL J31 16 2 15 15 REMOTE CONTROL JACK J9 16 2 16 16 BATTERY...

Страница 4: ...3 6 1 MAINTENANCE ITEMS 33 6 2 TROUBLESHOOTING PROCEDURES 33 6 3 GFCI TEST RECORD 35 7 APPENDICES 36 7 1 INVERTER OVERVIEW 36 7 2 PROBLEM LOADS 36 7 3 BATTERY TYPES AND RATINGS 37 7 4 INVERTER SIZING...

Страница 5: ...e purchased before proceeding with this manual If you require additional information please contact your dealer or contact us directly at the location shown on this inside cover of this manual WARNING...

Страница 6: ...All circuits are breaker protected 1 30 amp output terminal AC Input Wiring Method All IQC Models inverter charger 1 30 amp input terminal for charging and feedthrough All circuits are breaker protec...

Страница 7: ...20 amp and 30 amp output circuit breakers 1 3 3 Additional Standard Features furnished only on IQC Models inverter charger 1 Three Stage Battery Charger 2 Manually initiated Equalize Charging Cycle 3...

Страница 8: ...tor for 4 0 cable 1 5 Definitions 1 5 1 Quasi Sine Wave Quasi Sine Wave Inverters are sometimes called modified sine wave inverters or modified square wave inverters Quasi sine wave inverters produce...

Страница 9: ...ower circuit breaker varies from campground to campground and occasionally be rated less than 30 amps If the AMP Panel is not used the default setting is 30 amps 1 5 5 Inverter Mode and Charger Mode T...

Страница 10: ...ize to avoid dangerous overheating or diminished performance 7 If the Vanner inverter system has been dropped or damaged in any way do not operate until its operation has been verified to be safe by a...

Страница 11: ...ng eyes while working near batteries 4 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flood eye with running cold water for at least 20 m...

Страница 12: ...WER GROUP IQ SERIES IQ SERIES 12 IQ SERIES OWNERS MANUAL 2 COMPONENT IDENTIFICATION and DESCRIPTION of OPERATION Numbered paragraphs in this section correspond with Figure 1 Inverter Illustration Figu...

Страница 13: ...ter is locked OFF The indicator lights do not function and the inverter cannot be started from a remote switch Please note that this does not disconnect power from the inverter system Approximately 50...

Страница 14: ...wn unless battery voltage is increased by charging Blinking Red Battery has decayed to 10 5 or 21 0 volts DC causing inverter shutdown Battery must be recharged Then Inverter On Off switch must be res...

Страница 15: ...y on IQC Models See Battery Charger Theory of Operation for charger performance details IQC Models Light Action Description Solid Green The unit is in Charger Mode shore power is ON and the charger is...

Страница 16: ...containing two relays IQ Models do not have the transfer switch but instead have a terminal strip in this location See Automatic Power Transfer Switch Theory of Operation for performance details 2 14...

Страница 17: ...ng voltage at higher battery temperatures 2 17 17 AUTOMATIC POWER MANAGEMENT APM Panel JACK J8 Jack J8 is present on all models but is functional on IQC Models only IQC Models Jack J8 is a 4 wire modu...

Страница 18: ...rate 2 18 7 7 Add 8 4 amps 0 12Volt 24V Bulk charge rate 2 18 6 6 90VAC 77VAC Low AC Input Voltage switchover tolerance value 2 18 5 5 Disable Enable Disable Inverter operation While the inverter is d...

Страница 19: ...ray Siemens MP120GF IQ Models Inverter only General AC1 AC2 and AC3 are all output circuits AC1 AC output circuit protected by 20 amp circuit breaker CB1 AC2 AC output circuit protected by 15 amp circ...

Страница 20: ...utral terminal 8 is connected to the inverter chassis ground only when the unit is in inverter mode This is a requirement of the National Electric Code for all systems of this type that neutral should...

Страница 21: ...WARNING Do not remove the plastic mounting feet All units requires 3 4 space minimum under the unit to allow air flow for proper cooling 2 23 23 COOLING FAN All Models The cooling fan exhausts air out...

Страница 22: ...a large number of capacitors become charged upon completion of the DC circuit THERE WILL BE A LARGE SPARK when the last battery connection is made The spark is normal and will occur every time the bat...

Страница 23: ...published in the NEC may allow a greater amp capacity than we recommend We have sized the cable for a maximum voltage drop to maintain better performance of your inverter installation For best perfor...

Страница 24: ...r within 18 in of the battery or DC wiring bus system Be sure to mount fuse in easily accessible location for replacement It is also good practice to note on the inverter to check the fuse condition b...

Страница 25: ...3 Plug the interface cable into the inverter s wiring panel RJ 11 telephone type jack labeled J9 on the control printed circuit board Plug the other end of the cable into the rear of the remote panel...

Страница 26: ...installed battery type and place the Equalizer Setup switch to the OFF position 6 Connect both battery cables to battery and turn on the battery DC power to the inverter if battery switch is used 7 FO...

Страница 27: ...or 24 Volt models the output amps corresponding to the switch positions are A 4 Amps B 8 Amps C 16 Amps D 32 Amps Determine the combined value of switches that match the desired charger output amps an...

Страница 28: ...ween the inverter and the battery to monitor the current DC amps and a volt meter to the battery to monitor the battery voltage rising After some time the battery voltage rises to the Absorption volta...

Страница 29: ...roximately 80 percent charged Absorption Charge Stage During Absorption Charge Stage fixed voltage the charger s output voltage remains fixed at the Bulk Charge value and the output current will decre...

Страница 30: ...nds The 0 030 second transfer time allows all but the most sensitive loads to transfer from inverter power to shore power and back to inverter power without interruption AC input voltage and frequency...

Страница 31: ...er mode or battery charger mode is the presence or absence of in tolerance input power Whenever in tolerance input power becomes available the IQC automatically switches from inverter mode to charger...

Страница 32: ...ions where the shore power source varies from campground to campground the APM Panel is useful in preventing nuisance tripping of the circuit breaker at the shore power source This panel is usually in...

Страница 33: ...t 1 800 AC POWER 1 800 227 6937 Please have your model and serial number available when consulting customer service ALWAYS CHECK THE FOLLOWING FIRST DC Fuse condition AC output and input breakers AC1...

Страница 34: ...AC load applied Solution Verify AC load is within unit s rated capacity Symptom DC fuse blows when connecting DC input cables Solution Check for reverse polarity red cable to battery positive black ca...

Страница 35: ...IQ SERIES OWNERS MANUAL 35 6 3 GFCI Test Record For maximum protection against electrical shock hazard operate the Test Switch on the Ground Fault Circuit Interrupter at least once a month ENTER YEAR...

Страница 36: ...ree inverter types because they contain extra electronics to produce the required wave form Modified Sine Wave Inverters are sometimes called quasi sine wave inverters or modified square wave inverter...

Страница 37: ...rating given to cranking batteries to give a person some idea of how long the battery may last if the vehicle charging system were to break down and needed to continue driving the vehicle to the near...

Страница 38: ...mbient temperature can affect the continuous rating of the inverter and is normally specified e g 25 C Surge Power is the short term duration of AC power that the inverter can produce It is often spec...

Страница 39: ...se of this rule of thumb Example A What is the DC current draw of a 12 volt DC input inverter when it is operating a vacuum cleaner with a name plate rating of 6 amps at 120 volts AC The appliance rat...

Страница 40: ...rent draw on the system The total DC current draw must include the inverter warning lights radios engine controls and any other device connected to the DC system The dual battery system uses two separ...

Страница 41: ...llation is typical of a service vehicle which needs AC power to run power tools and other equipment during the work day and does not require the inverter to operate when the vehicle engine and therefo...

Страница 42: ...nties which extend beyond those described on the face of this warranty Some states do not allow limitation on how long an implied warranty lasts so the above limitations may not apply to you Vanner do...

Страница 43: ...VANNER POWER GROUP VANNER POWER GROUP IQ SERIES IQ SERIES IQ SERIES OWNERS MANUAL 43...

Страница 44: ...VANNER POWER GROUP VANNER POWER GROUP IQ SERIES IQ SERIES 44 IQ SERIES OWNERS MANUAL...

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