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Installation manual auroTHERM 0020077994_00

16

4.5 

Preparing the hydraulic connection

4.5.1 On-roof 

mounting

Fig 4.11  Passing the pipe through the sarking membrane

If there is a sarking membrane, proceed as follows:
•  Make a v-shaped cut in the sarking membrane.
•  Fold the upper, wider flap on to the roof batten above, 

and the lower, narrower flap on to the roof batten 
below.

•  Fix the sarking membrane tight to the roof batten. 

This ensures that the dampness flows away to the 
side. 

•  With board-clad roofs, cut out a hole with a padsaw.
•  Work the roofing felt as described for the sarking 

membrane.

4.5.2 Flat-roof 

mounting

a

 Caution!

The roof skin can break and cause leaks!
When installing the roof sealing surfaces, make 
sure the roof skin is adequately protected. 

•  Place large protection mats under the system.
•  If the frame is screwed directly, check the sealing of 

the building shell.

4.6 Required 

tools

•  

Have the following tools ready for assembling the 
tube collectors.

Fig. 4.12  Assembly tools: spirit level, cordless screwdriver, 

Torx bit (TX30, supplied), allen key 5mm,

socket/combination wrench (13 mm), hammer, 

measuring tape / folding rule

5 On-roof 

mounting

With on-roof mounting, the tube collectors are fastened 
to horizontal mounting rails quickly and reliably with at-
tachment clips. To ensure a good adaptation to the dif-
ferent roofings, four different brackets are available: 
-  Type P for standard concrete tiles (e.g. pantile), 
-  Type S for extremely high protruding tiles (e.g. Medi-

terranean clay tiles) 

-  Type S flat (low profile)  for flat tiles or slate roofs.
 - Stair bolt mounting kit for universal fixing (e.g. corru-

gated slabs, sheet with trapezoidal corrugations, shin-
gles).

a

 Caution!

Risk of corrosion!
On roofs made of metals more noble than alu-
minium (e.g. on copper roofs) galvanic corrosion 
can occur at the anchor points, whereby the at-
tachment of the collectors is no longer guaran-
teed. Ensure that the metals are separated by 
suitable underlays.

When mounted on the roof, the Vaillant tube collectors 
in the collector array can be arranged side-by-side or 
above each other.

In general, the installation steps and instructions de-
scribed in this manual are applicable to all collector 
arrangements.

 

Any different installation steps are clearly pointed out:

  For collectors arranged side-by-side

  For collectors arranged above each other

When arranging the collectors, take note in each case of 
the possible interconnection schemes in Section 4.4.

4 Before installation 
5 On-roof mounting

Содержание auroTHERM VTK 570/2

Страница 1: ...For the expert technician Installation manual auroTHERM On roof flat roof installation VTK 570 2 VTK 1140 2 GB...

Страница 2: ...llector arrangement 1 row 8 4 3 1 2 Collector arrangement 2 row 10 4 3 1 3 Collector arrangement 3 row 11 4 3 2 Flat roof mounting 13 4 4 Interconnection scheme 14 4 5 Preparing the hydraulic connecti...

Страница 3: ...sed safety rules and regulations Nevertheless improper use may cause danger to life and limb of the user or third parties and could impair the operation of the unit and other objects The unit is not i...

Страница 4: ...ards BS 7431 BS 6785 1986 BS EN 12975 6 Pt1 2 prEN 12977 1 2 3 BS EN ISO 9488 The installation of the solar system must be in accord ance with the relevant requirements of Health and Safe ty Document...

Страница 5: ...n a Caution Damage due to frost Never fill or flush the collector with water Only fill and flush the collector with Vaillant ready mixed solar fluid Check the solar fluid regularly with an anti freeze...

Страница 6: ...t VTK expansion module Rail joining pieces Double nipple 15 x 15 mm Insulation Armeflex HT 25 x 20 mm 45lg Cover clip 1 0020076779 7 Valve 2 way VTK for parallel interconnection 1 0020076784 8 Bracket...

Страница 7: ...0020076780 3 Open air installation VTK 1 0020076778 4 Gravel tray kit 2 3 0020059904 2 pcs 0020059905 3 pcs 5 Tube collector VTK 570 2 1 0010002227 6 Tube collector VTK1140 2 1 0010002228 7 Valve 2 wa...

Страница 8: ...ting kit VTK basic module Part No 0020076785 Required quantity 11 Connecting kit VTK expansion module Part No 0020076779 1 2 3 4 5 6 7 8 9 10 11 12 13 Bracket kit Type P pantile Part No 0020067273 12...

Страница 9: ...K 1140 2 1 2 3 4 5 6 Number of collectors VTK 570 2 1 1 1 1 1 1 Connecting kit VTK basic module Part No 0020076785 Required quantity 11 Connecting kit VTK expansion module Part No 0020076779 1 2 3 4 5...

Страница 10: ...273 a 12 22 32 42 52 62 72 82 92 102 112 122 132 142 Bracket kit Type S Part No 0020067275 Bracket kit Type S flat Part No 0020080145 Bracket kit Type P pantile Part No 0020067274 B 12 22 32 42 52 62...

Страница 11: ...0020067275 Bracket kit Type S flat Part No 0020080145 Bracket kit Type P pantile Part No 0020067274 B 12 22 32 42 52 62 72 Bracket kit Type S Part No 0020067276 Bracket kit Type S flat Part No 002008...

Страница 12: ...780 3 6 9 12 15 18 21 24 27 30 33 36 39 42 Number of collectors per row 1 2 3 4 5 6 7 Number of rows 3 VTK 1140 2 Connecting kit VTK basic module Part No 0020076785 Required quantity 31 Connecting kit...

Страница 13: ...6779 1 2 3 4 5 6 Mounting kit for open air installation on a flat roof Part No 0020076778 2 3 4 5 6 7 8 Gravel trays required 8 12 16 20 24 28 32 Gravel tray 2 pcs Part No 0020059904 1 2 1 2 1 Gravel...

Страница 14: ...Series connection VTK 1140 2 Connect a maximum of 7x VTK 1140 2 corresponding to an aperture area of 14 m2 in series Fig 4 8 Parallel connection here VTK 570 2 For aperture areas greater than 14 m2 yo...

Страница 15: ...alve must be fitted in the collector supply line hot side of each individual array These will be used for venting the in dividual arrays during commissio ning Only use the Vaillant stop valve Part No...

Страница 16: ...mounting With on roof mounting the tube collectors are fastened to horizontal mounting rails quickly and reliably with at tachment clips To ensure a good adaptation to the dif ferent roofings four dif...

Страница 17: ...er of collectors A B C D VTK 570 2 1 1663 1638 50 100 507 607 707 2 1414 3 2121 4 2828 5 3535 6 4242 7 4949 8 5656 9 6363 10 7070 11 7777 12 8484 13 9191 14 9898 VTK 1140 2 1 100 200 997 1197 1397 2 2...

Страница 18: ...s VTK 570 2 1 1663 1638 50 100 507 607 707 3322 5006 2 1414 3 2121 4 2828 5 3535 6 4242 7 4949 8 5656 9 6363 10 7070 11 7777 12 8484 13 9191 14 9898 VTK 1140 2 1 1663 1638 100 200 997 1197 1397 3322 5...

Страница 19: ...5 3 3 Loosen the upper bolt with the socket combination wrench 13 mm until the height of the bracket can be adjusted 4 Position the bracket at the same height of the pan tiles so that the upper part...

Страница 20: ...xing to the roof batten 1 Slide upward one or two pantiles above the roof bat ten For distances please see Tab 5 1 and 5 2 2 Loosen the upper bolt with the socket combination wrench 13 mm until the he...

Страница 21: ...competent roofing contractor designer Before installation on the roof batten check the load capacity of the roof batten If necessary replace the roof batten or provide additional timber bearers Also...

Страница 22: ...osition For distances please see Tab 5 1 and 5 2 2 Tighten the stair bolt to the rafters through the pan tile 3 Screw the lower nut against the roof covering and tighten it until the seal sufficiently...

Страница 23: ...low as possible on the bracket Fig 5 10 Joining the mounting rails Insert the connecting elements into the mounting rails by the side until they lock into place Join the mounting rails and fix them wi...

Страница 24: ...g ele ments make sure the tension is cor rect by shaking the upper part of the clamping element If it can be moved retighten the nut 1 Fig 5 13 Peeling the film from the edges of the collector Lift th...

Страница 25: ...ple A from the VTK expansion module connecting kit Part No 0020076779 to the union nut B on the first collector Push the collectors together Fig 5 17 Tightening the compression fitting a Caution Dange...

Страница 26: ...ook of the clamping element 3 is above the edge of the colle ctor Fix the mounting rail 2 for the next row of collectors to the clamping element 2 1 3 Fig 5 20 Central mounting rail for 2 or 3 rows of...

Страница 27: ...bly To prevent damage when tightening the compression fitting always use a second spanner to provide a counter force Connect the collector supply and return to the system with the connection pipes To...

Страница 28: ...irst of all define the necessary load of the frames based on Tab 6 1 Load kg collector Height above ground Angle of attack 0 10 m 10 18 m 18 25 m 30 159 178 197 45 225 252 279 60 276 309 342 Table 6 1...

Страница 29: ...5 45 42 5 60 59 5 C D 30 A B F B F B F 1 5604 1072 2950 2 1432 3940 2 1757 4830 2 2460 2 1168 584 707 3 1875 4 2582 5 3289 6 3996 7 4703 8 5410 9 6117 10 6824 11 7531 12 8238 13 8945 14 9652 1 Instal...

Страница 30: ...C D 30 A B F B F B F 1 11704 1072 29502 1432 39402 1757 48302 2460 2 2548 1274 1397 3 3945 4 5342 5 6739 6 8136 7 9533 1 Angle of attack 30 45 or 60 2 Solar altitude of 20 winter sun 3 Dimension A ma...

Страница 31: ...A G B F B F B F VTK 570 2 VTK 1140 2 1 1 11704 1072 29502 1432 39402 1757 48302 2460 584 1397 1274 1 2 2548 1 3 3945 1 4 5342 1 5 6739 1 6 8136 1 Angle of attack 30 45 or 60 2 Solar altitude of 20 wi...

Страница 32: ...570 2 VTK 1140 2 1 Fig 6 2 Mounting the gravel trays If gravel trays are used Slide the gravel tray 1 on the base section Fasten the rear section to the base section with a retaining pin and locking...

Страница 33: ...connection With screwed connection on the roof Assembly frames based on the number of collectors to be installed h Note The weights and distances can be found in Table 6 1 Fix the frames on the roof...

Страница 34: ...tion the upper part 1 of the clamping element over the rail on the collector Tighten the clamping elements of the lower mounting rail with the socket combination wrench 13 mm AF a Caution After tighte...

Страница 35: ...he collectors Couple the double nipple A from the VTK expansion module connecting kit Part No 0020076779 to the union nut B on the first collector Push the collectors together Fig 6 14 Tightening the...

Страница 36: ...pening provi ded on the flow side of the collector hot side hNote It is possible to attach the collector sensor to the left or the right side of the collector array as the collectors have a correspond...

Страница 37: ...No 0020076779 7 Final operations Based on the following table make sure all work steps have been performed Step 1 For flat roof installation frames fixed with retaining pin and safety clip 2 For flat...

Страница 38: ...ated pipe work and controls must be installed by suitably competent persons in ac cordance with all current and relevant safety building control and planning regulations and in full compliance with th...

Страница 39: ...rption alpha 93 5 see also ITW test report Absorber emission epsilon 6 see also ITW test report Modular dimensions length x height x depth m 0 7 x 1 65 x 0 11 1 39 x 1 65 x 0 11 Gross area m2 1 16 2 3...

Страница 40: ...Installation manual auroTHERM 0020077994_00 40 VTK 570 2 1652 111 702 Fig 10 1 Dimensional drawing VTK 570 2 10 Technical data...

Страница 41: ...2 Fig 10 2 Dimensional drawing VTK 1140 2 0 0 10 20 30 40 50 60 70 80 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 T Fig 10 3 Efficiency of the VTK 570 2 and the 1140 2 at an ir radiance Eg of 300 W...

Страница 42: ...Fig 10 4 Efficiency of the VTK 570 2 and the 1140 2 at an ir radiance Eg of 800 W m2 Key K Efficiency T TCollector TAmbient air K 160 140 120 100 90 60 40 20 0 Q l h p mbar 0 50 100 150 200 250 300 3...

Страница 43: ......

Страница 44: ...0020077994_00 GB 022009 Modifications reserved...

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