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36

Installation and maintenance manual atmoCRAFT

Fig. 8.5   Fitting the burner

If it is necessary to also clean the heat exchanger, 
proceed as per Section 8.4.2. Cleaning the heat 
exchanger.
Otherwise re-fit the burner.
Proceed as follows:
•  Replace all the seals with original new ones.
Slide the burner back in.
Connect the gas connection pipe.
•  Replace all the electrical connections previously 

removed.

•  Perform a function test on the control and safety 

devices (see Section 8.3).

•  Check the boiler, exhaust gas installation and gas 

connection for tightness.

•  Fit the cladding.

8.4.2 Cleaning the heat exchanger

Fig. 8.6   Brushing the exhaust gas ducts

•  Remove the cladding and the insulation.
•  Remove the burner as described in Section 8.4.1 

Cleaning the burner.

•  Clean the exhaust gas ducts (

1

) thoroughly using the 

cleaning brush supplied (

2

). You can access the 

exhaust gas ducts through the cleaning aperture in 
the exhaust gas manifold.

•  Re-fit the burner again (see Section 8.4.1).

 Caution!

After cleaning, the gas and exhaust gas routes 
must be checked for tightness.
• Perform a function test on the control and 
safety devices (see Section 8.3).

8.4.3 Checking the gas setting

•  Check the gas setting by comparison of the gas flow 

on the gas meter with the values in Table 6.2.

8.4.4 Performing the exhaust gas measurement and 

checking the combustion quality

In order to determine the exhaust gas losses, t

h

e CO

2

 

content in the exhaust gas, the exhaust gas temperature 
and the room air temperature must be measured. 
Modern electronic exhaust gas analysis instruments 
allow several measuring parameters to be determined or 
calculated at the same time.

- CO

content (or O

2

 content)

- Exhaust temperature
- Room air temperature
- CO content
- Chimney draught
- Exhaust gas losses (automatically calculated)

•  Perform the required measurements.

8 Inspection and maintenance 

Содержание atmocraft

Страница 1: ...VK 654 9 1654 9 atmoCRAFT DE AT GB...

Страница 2: ......

Страница 3: ...For the heating engineer VK 654 9 1654 9 Installation and maintenance instructions atmoCRAFT Gas heating boiler GB...

Страница 4: ...its 24 5 4 6 Connecting external sensors control units accessories 25 6 Start up 25 6 1 Filling the installation 25 6 1 1 Water preparation in heating installations 25 6 1 2 Preparing for operation 26...

Страница 5: ...364 The manuals for any accessories and controllers used also apply Auxiliary service equipment The following test and measuring equipment are required for inspection and maintenance CO2 measuring ins...

Страница 6: ...s responsible for adhering to the existing regulations rules and guidelines 2 4 Structure of atmoCRAFT The Vaillant atmoCRAFT gas boilers are used generate heat for hot water central heating systems a...

Страница 7: ...Designated country designation in accordance with ISO 3166 Approval category Type of gas VK 654 9 VK 754 9 VK 854 9 VK 1054 9 VK 1154 9 VK 1304 9 VK 1504 9 VK 1654 9 65 0 80 60 C 75 0 80 60 C 85 0 80...

Страница 8: ...mersion sleeve 6 Safety temperature limiter STL Operating elements of the control box 7 Main ON OFF switch 8 Digital information and analysis system with display 9 Feed temperature controller 10 Stora...

Страница 9: ...ck may be tested for leakage only with a maximum pressure of 50 mbar Higher testing pressures can damage the gas fitting The electrical installation may only be performed by a heating engineer There i...

Страница 10: ...nts of the Local Authority Building Regulations The Building Regulations Scotland The Building Regulations Northern Ireland and the relevant recommendations of the following British Standards BS 6700...

Страница 11: ...ntenance purposes If the boiler is to be installed on a flammable floor e g wood PVC or similar the boiler must be placed on an underlay of non flammable material 4 1 2 Notes concerning the heating sy...

Страница 12: ...s connection Boiler Type A B C d Heating feed Heating return Gas connection 65 kW 850 860 960 180 R 1 1 2 R 1 75 kW 930 850 960 200 R 1 1 2 R 1 85 kW 1010 850 960 200 R 1 1 2 R 1 105 kW 1170 838 960 2...

Страница 13: ...1304 1830 1950 1773 180 250 310 980 1048 1600 130 I 1600 VKM 1504 1990 1950 1773 200 280 270 1060 1038 1600 130 I 1600 VKM 1704 2070 1950 1773 200 280 270 1060 1038 1600 50 I 1600 VKM 2104 2470 1986 1...

Страница 14: ...of the boiler room should be at least 2200 mm also with VKM The side clearances and the clearance in front of the unit shown in the drawing are for maintenance purposes Note Please bear in mind that...

Страница 15: ...of supply in accordance with the adjacent illustration and table for completeness and lack of damage A B 1 2 C Fig 4 4 Scope of supply boiler block pre assembled Pallet Description Unit 1 Cladding A F...

Страница 16: ...ackets left and right B White cover C White front plate D 2 x white side parts A 1 x white ventilation grating F Cross beam with electronic box holder G Loose items bolts fixing elements H Table 4 5 S...

Страница 17: ...can be considerably higher 4 5 Installation of ancillary components 1 Fig 4 8 Fitting the brackets Bolt the two brackets 1 right and left to the baseframe 1 2 Fig 4 9 Fitting the flow safety device Pl...

Страница 18: ...tes to the intermediate plate at the top with screws 2 1 Fig 4 12 Fitting the cross beam Insert the projections 1 on the cross beam 2 into the openings in the side plates and screw the cross beam to t...

Страница 19: ...n the immersion sensors and push them together with the sensors into the immersion sleeve up to the stop Lock everything in position using the clamping spring 5 4 6 Fitting the burners 1 1 2 2 Fig 4 1...

Страница 20: ...cle in the side plates and secure it with one self tapping screw 2 on the left and right hand sides Insert the braces 3 of the additional back wall plates 4 and 5 into the back wall and screw both pla...

Страница 21: ...cover plate is in line with the side plates 1 Fig 4 24 Fitting the exhaust gas pipe Push the exhaust gas pipe to be provided by the customer 1 onto the flow safety device Note Make sure that the exha...

Страница 22: ...k may be tested for leakage only with a maximum pressure of 50 mbar Higher testing pressures can damage the gas fitting Check the gas connection with leak indicator spray for leakage 5 3 Heating side...

Страница 23: ...Pro E in the boiler Connect the mains feed securely to the ProE plug see Fig 5 1 5 4 3 Connecting the sensors and setting motors 3 2 1 4 5 6 Fig 5 2 Connecting the sensors and setting motors Connect t...

Страница 24: ...herwise replacement resistance Storage tank sensor accessories Boiler sensor Coded resistance 12 7 kOhm Feed return sensor option DCF connection External sensor Remote control circulation pump Mass ET...

Страница 25: ...esistance Storage tank sensor accessories Boiler sensor Coded resistance 12 7 kOhm Feed return sensor option DCF connection External sensor Remote control circulation pump Mass ET plug 252629 Mass Plu...

Страница 26: ...al display and External heating pump and Control circulation pump and Control of an external exhaust gas diverter The accessories are and ancillary connection box which contains the functions referred...

Страница 27: ...on 6 1 1 Water preparation in heating installations Requirements for the quality of the filling and top up water in accordance with VDI 2035 Heat generators with output up to 100 kW Water having a car...

Страница 28: ...e the customer acquainted with the operation of the unit and hand over the instruction manual associated with the unit for suitable storage Recommend a maintenance contract to the customer 6 2 Checkin...

Страница 29: ...gas distributor pipe Open the gas shut off cock again Start the boiler up in accordance with Chapter 6 Setting the 1st stage Change the boiler over via the diagnosis point d 00 to operation of the 1st...

Страница 30: ...al output partial output Nozzle pressure in mbar at 15 C 1013 mbar dry VK 654 9 VK 754 9 VK 854 9 VK 1054 9 VK 1154 9 Nominal output partial output2 65 42 2 75 48 7 85 55 2 105 68 2 115 74 7 Gas flow...

Страница 31: ...burner nozzles for natural gas 2 and screw in the burner nozzles for liquid gas P 165 gas tight 1 Fig 6 4 Pipe connection with stop cock Fit the pipe connection with stop cock 1 onto the gas fitting C...

Страница 32: ...ucted or retricted The recommended chimney draught must be at least 0 03 mbar and must not exceed 0 09 mbar Note The lower the chimney draught within the permissible range the higher is the combustion...

Страница 33: ...does not affect the customer s statutory rights 7 Adapting the appliance to the heating system The atmoCRAFT units are fitted with a digital information and analysis system DIA system 7 1 Selection a...

Страница 34: ...et value Display in C d 16 Changeover external pump solar pump 2 Normal mode 2 d 46 External temperature correction value For correction of external heat effects on the sensor 10 10 K 0 K d 50 Switch...

Страница 35: ...perform the following steps after completing any inspection tasks Close the heating feed and return If necessary refill the device with hot water up to a pressure of approx 1 5 bar and evacuate the he...

Страница 36: ...empt the automatic gas combustion unit switches to fault The error message F 29 appears in the display Re insert the plug of the ionisation cable The boiler can be unlocked after approx five seconds s...

Страница 37: ...nt cover Release the connection screws on the gas inlet line Caution Always replace the seals by new original ones when assembling Remove the ignition cable connection from the electronic box Remove t...

Страница 38: ...supplied 2 You can access the exhaust gas ducts through the cleaning aperture in the exhaust gas manifold Re fit the burner again see Section 8 4 1 Caution After cleaning the gas and exhaust gas route...

Страница 39: ...gas setting F 29 Fault in continuous operation Flame goes off during operation and subsequent ignition attempts failed Gas supply temporarily stopped ignition transformer has spark failure faulty eart...

Страница 40: ...e Displays during storage tank charging Page 20 Storage cycle mode active S 23 Storage tank charging ignition S 24 Storage tank charging burner S 27 Storage tank charging pump overrun S 28 Burner bloc...

Страница 41: ...tch off hysteresis of feed controller Setting range 0 10 factory setting 6 d 51 Switch on hysteresis of feed controller Setting range 0 10 factory setting 2 d 60 Number of temperature limiting shutdow...

Страница 42: ...as environmental hazards and health risks during recycling and the disposal of unavoidable remains of unusable residue 11 1 Appliance The Vaillant boiler consists of 92 metallic materials which can b...

Страница 43: ...3 35 83 35 83 35 83 35 83 35 83 35 83 Connection values Natural gas E Hi 9 5 kWh m3 m3 h 7 4 8 5 9 7 11 9 13 14 9 17 18 8 Liquid gas P Hi 12 8 kWh kg 2 kg h 5 5 6 3 7 2 8 8 9 7 11 12 7 14 Gas connecti...

Страница 44: ...835553_02 DEATGB 092006...

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