8
Installation and maintenance manual atmoCRAFT
There is danger of being injured or scalded by the boiler
and by all components carrying water. Only carry out
work on these components once they have cooled down.
Troubleshooting
Disconnect the unit from the mains before starting to
work. Close the gas valve and the maintenance valves.
Empty the appliance if you want to replace water-
bearing components of the appliance!
Risk of fatal electric shock from touching live
connections! The supply terminals in the terminal box of
the device are under voltage even if the mains switch is
off. Before working on the appliance, turn off the power
supply and secure against restart.
Make sure that no water drips onto live components (e.g.
electronic box etc.)!
Use only new gaskets and O-rings!
Once you have finished this work run a test.
3.2 General
requirements
3.2.1 Preliminary remarks for room sealed appliances
This appliance should only be installed in conjunction
with either a Vaillant flue system or an alternative
approved system (details of flue approval categories can
be found in the technical section of the installation
manual).
Install the flue system as detailed in the separate flue
installation instructions supplied with this boiler.
3.2.2 Related documents
The installation of the boiler must be in accordance with
the relevant requirements of Gas Safety (Installation and
Use) Regulations 1998, Health and Safety Document
No. 635 (The Electricity at Work Regulations 1989),
BS7671 (IEE Wiring Regulations) and the Water Supply
(Water Fitting) Regulations 1999, or The Water Bylaws
2000 (Scotland). It should also be in accordance with
the relevant requirements of the Local Authority,
Building Regulations, The Building Regulations
(Scotland), The Building Regulations (Northern Ireland)
and the relevant recommendations of the following
British Standards:
- BS 6700: Services supplying water for domestic use
within buildings and their curtilages.
- BS 6798: Specification for installation of gas fired
boilers not exceeding 60 kW input.
- BS 6891: Specification for installation of low pressure
gas pipework up to 28 mm (R1) in domestic premises
(2nd family gas).
- BS 7593: Treatment of water in domestic hot water
central heating systems.
- Institute of Gas Engineers Publication IGE/UP/7/1998:
”Guide for gas installations in timber framed housing”
- BS. 5482 Pt. 1: Domestic butane and propane gas
burning installations.
- IGE/UP1: Soundness testing and purging of industrial
and commercial gas installation.
- IGE/UP2: Gas installation pipework, boosters and
compressors on industrial and commercial premises.
- IGE/UP10: Installation of gas appliances in industrial
and commercial premises.
- BS. 6644: Installation of gas fired hot water boilers of
rated inputs between 60 kW and 2 MW (2nd and 3rd
family gases).
- BS. 5449: Forced circulation hot water central heating
systems for domestic premises. Note: only up to 45 kW.
- BS. 6880: Low temperature hot water heating systems
of output greater than 45 kW.
– Part 1: Fundamental and design considerations.
– Part 2: Selection of equipment.
– Part 3: Installation, commissioning and maintenance.
- BS. 4814: Specification for: Expansion vessels using an
internal diaphragm, for sealed hot water heating
systems.
- BS. 5440: Installation and maintenance of flues and
ventilation for gas appliances of rated input not
exceeding 70 kW net (1st, 2nd and 3rd family gases).
– Part 1: Specification for installation of flues.
– Part 2: Specification for installation and
maintenance of ventilation for gas appliances.
3 Safety instructions and regulations
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