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8

Installation and maintenance manual atmoCRAFT

There is danger of being injured or scalded by the boiler 
and by all components carrying water. Only carry out 
work on these components once they have cooled down.

Troubleshooting

Disconnect the unit from the mains before starting to 
work. Close the gas valve and the maintenance valves. 
Empty the appliance if you want to replace water-
bearing components of the appliance!
Risk of fatal electric shock from touching live 
connections! The supply terminals in the terminal box of 
the device are under voltage even if the mains switch is 
off. Before working on the appliance, turn off the power 
supply and secure against restart.
Make sure that no water drips onto live components (e.g. 
electronic box etc.)!
Use only new gaskets and O-rings!
Once you have finished this work run a test.

3.2 General 

requirements

3.2.1  Preliminary remarks for room sealed appliances

This appliance should only be installed in conjunction 
with either a Vaillant flue system or an alternative 
approved system (details of flue approval categories can 
be found in the technical section of the installation 
manual).
Install the flue system as detailed in the separate flue 
installation instructions supplied with this boiler.

3.2.2 Related documents

The installation of the boiler must be in accordance with 
the relevant requirements of Gas Safety (Installation and 
Use) Regulations 1998, Health and Safety Document 
No. 635 (The Electricity at Work Regulations 1989), 
BS7671 (IEE Wiring Regulations) and the Water Supply 
(Water Fitting) Regulations 1999, or The Water Bylaws 
2000 (Scotland). It should also be in accordance with 
the relevant requirements of the Local Authority, 
Building Regulations, The Building Regulations 
(Scotland), The Building Regulations (Northern Ireland) 
and the relevant recommendations of the following 
British Standards:
-  BS 6700: Services supplying water for domestic use 

within buildings and their curtilages.

-  BS 6798: Specification for installation of gas fired 

boilers not exceeding 60 kW input.

-  BS 6891: Specification for installation of low pressure 

gas pipework up to 28 mm (R1) in domestic premises 
(2nd family gas).

-  BS 7593: Treatment of water in domestic hot water 

central heating systems.

-  Institute of Gas Engineers Publication IGE/UP/7/1998: 

”Guide for gas installations in timber framed housing”

-  BS. 5482 Pt. 1: Domestic butane and propane gas 

burning installations.

-  IGE/UP1: Soundness testing and purging of industrial 

and commercial gas installation.

-  IGE/UP2: Gas installation pipework, boosters and 

compressors on industrial and commercial premises.

-  IGE/UP10: Installation of gas appliances in industrial 

and commercial premises.

-  BS. 6644: Installation of gas fired hot water boilers of 

rated inputs between 60 kW and 2 MW (2nd and 3rd 
family gases).

-  BS. 5449: Forced circulation hot water central heating 

systems for domestic premises. Note: only up to 45 kW.

-  BS. 6880: Low temperature hot water heating systems 

of output greater than 45 kW.
–  Part 1: Fundamental and design considerations.
–  Part 2: Selection of equipment.
–  Part 3: Installation, commissioning and maintenance.

-  BS. 4814: Specification for: Expansion vessels using an 

internal diaphragm, for sealed hot water heating 
systems.

-  BS. 5440: Installation and maintenance of flues and 

ventilation for gas appliances of rated input not 
exceeding 70 kW net (1st, 2nd and 3rd family gases).
–  Part 1: Specification for installation of flues.
–  Part 2: Specification for installation and 

maintenance of ventilation for gas appliances.

3 Safety instructions and regulations

Содержание atmocraft

Страница 1: ...VK 654 9 1654 9 atmoCRAFT DE AT GB...

Страница 2: ......

Страница 3: ...For the heating engineer VK 654 9 1654 9 Installation and maintenance instructions atmoCRAFT Gas heating boiler GB...

Страница 4: ...its 24 5 4 6 Connecting external sensors control units accessories 25 6 Start up 25 6 1 Filling the installation 25 6 1 1 Water preparation in heating installations 25 6 1 2 Preparing for operation 26...

Страница 5: ...364 The manuals for any accessories and controllers used also apply Auxiliary service equipment The following test and measuring equipment are required for inspection and maintenance CO2 measuring ins...

Страница 6: ...s responsible for adhering to the existing regulations rules and guidelines 2 4 Structure of atmoCRAFT The Vaillant atmoCRAFT gas boilers are used generate heat for hot water central heating systems a...

Страница 7: ...Designated country designation in accordance with ISO 3166 Approval category Type of gas VK 654 9 VK 754 9 VK 854 9 VK 1054 9 VK 1154 9 VK 1304 9 VK 1504 9 VK 1654 9 65 0 80 60 C 75 0 80 60 C 85 0 80...

Страница 8: ...mersion sleeve 6 Safety temperature limiter STL Operating elements of the control box 7 Main ON OFF switch 8 Digital information and analysis system with display 9 Feed temperature controller 10 Stora...

Страница 9: ...ck may be tested for leakage only with a maximum pressure of 50 mbar Higher testing pressures can damage the gas fitting The electrical installation may only be performed by a heating engineer There i...

Страница 10: ...nts of the Local Authority Building Regulations The Building Regulations Scotland The Building Regulations Northern Ireland and the relevant recommendations of the following British Standards BS 6700...

Страница 11: ...ntenance purposes If the boiler is to be installed on a flammable floor e g wood PVC or similar the boiler must be placed on an underlay of non flammable material 4 1 2 Notes concerning the heating sy...

Страница 12: ...s connection Boiler Type A B C d Heating feed Heating return Gas connection 65 kW 850 860 960 180 R 1 1 2 R 1 75 kW 930 850 960 200 R 1 1 2 R 1 85 kW 1010 850 960 200 R 1 1 2 R 1 105 kW 1170 838 960 2...

Страница 13: ...1304 1830 1950 1773 180 250 310 980 1048 1600 130 I 1600 VKM 1504 1990 1950 1773 200 280 270 1060 1038 1600 130 I 1600 VKM 1704 2070 1950 1773 200 280 270 1060 1038 1600 50 I 1600 VKM 2104 2470 1986 1...

Страница 14: ...of the boiler room should be at least 2200 mm also with VKM The side clearances and the clearance in front of the unit shown in the drawing are for maintenance purposes Note Please bear in mind that...

Страница 15: ...of supply in accordance with the adjacent illustration and table for completeness and lack of damage A B 1 2 C Fig 4 4 Scope of supply boiler block pre assembled Pallet Description Unit 1 Cladding A F...

Страница 16: ...ackets left and right B White cover C White front plate D 2 x white side parts A 1 x white ventilation grating F Cross beam with electronic box holder G Loose items bolts fixing elements H Table 4 5 S...

Страница 17: ...can be considerably higher 4 5 Installation of ancillary components 1 Fig 4 8 Fitting the brackets Bolt the two brackets 1 right and left to the baseframe 1 2 Fig 4 9 Fitting the flow safety device Pl...

Страница 18: ...tes to the intermediate plate at the top with screws 2 1 Fig 4 12 Fitting the cross beam Insert the projections 1 on the cross beam 2 into the openings in the side plates and screw the cross beam to t...

Страница 19: ...n the immersion sensors and push them together with the sensors into the immersion sleeve up to the stop Lock everything in position using the clamping spring 5 4 6 Fitting the burners 1 1 2 2 Fig 4 1...

Страница 20: ...cle in the side plates and secure it with one self tapping screw 2 on the left and right hand sides Insert the braces 3 of the additional back wall plates 4 and 5 into the back wall and screw both pla...

Страница 21: ...cover plate is in line with the side plates 1 Fig 4 24 Fitting the exhaust gas pipe Push the exhaust gas pipe to be provided by the customer 1 onto the flow safety device Note Make sure that the exha...

Страница 22: ...k may be tested for leakage only with a maximum pressure of 50 mbar Higher testing pressures can damage the gas fitting Check the gas connection with leak indicator spray for leakage 5 3 Heating side...

Страница 23: ...Pro E in the boiler Connect the mains feed securely to the ProE plug see Fig 5 1 5 4 3 Connecting the sensors and setting motors 3 2 1 4 5 6 Fig 5 2 Connecting the sensors and setting motors Connect t...

Страница 24: ...herwise replacement resistance Storage tank sensor accessories Boiler sensor Coded resistance 12 7 kOhm Feed return sensor option DCF connection External sensor Remote control circulation pump Mass ET...

Страница 25: ...esistance Storage tank sensor accessories Boiler sensor Coded resistance 12 7 kOhm Feed return sensor option DCF connection External sensor Remote control circulation pump Mass ET plug 252629 Mass Plu...

Страница 26: ...al display and External heating pump and Control circulation pump and Control of an external exhaust gas diverter The accessories are and ancillary connection box which contains the functions referred...

Страница 27: ...on 6 1 1 Water preparation in heating installations Requirements for the quality of the filling and top up water in accordance with VDI 2035 Heat generators with output up to 100 kW Water having a car...

Страница 28: ...e the customer acquainted with the operation of the unit and hand over the instruction manual associated with the unit for suitable storage Recommend a maintenance contract to the customer 6 2 Checkin...

Страница 29: ...gas distributor pipe Open the gas shut off cock again Start the boiler up in accordance with Chapter 6 Setting the 1st stage Change the boiler over via the diagnosis point d 00 to operation of the 1st...

Страница 30: ...al output partial output Nozzle pressure in mbar at 15 C 1013 mbar dry VK 654 9 VK 754 9 VK 854 9 VK 1054 9 VK 1154 9 Nominal output partial output2 65 42 2 75 48 7 85 55 2 105 68 2 115 74 7 Gas flow...

Страница 31: ...burner nozzles for natural gas 2 and screw in the burner nozzles for liquid gas P 165 gas tight 1 Fig 6 4 Pipe connection with stop cock Fit the pipe connection with stop cock 1 onto the gas fitting C...

Страница 32: ...ucted or retricted The recommended chimney draught must be at least 0 03 mbar and must not exceed 0 09 mbar Note The lower the chimney draught within the permissible range the higher is the combustion...

Страница 33: ...does not affect the customer s statutory rights 7 Adapting the appliance to the heating system The atmoCRAFT units are fitted with a digital information and analysis system DIA system 7 1 Selection a...

Страница 34: ...et value Display in C d 16 Changeover external pump solar pump 2 Normal mode 2 d 46 External temperature correction value For correction of external heat effects on the sensor 10 10 K 0 K d 50 Switch...

Страница 35: ...perform the following steps after completing any inspection tasks Close the heating feed and return If necessary refill the device with hot water up to a pressure of approx 1 5 bar and evacuate the he...

Страница 36: ...empt the automatic gas combustion unit switches to fault The error message F 29 appears in the display Re insert the plug of the ionisation cable The boiler can be unlocked after approx five seconds s...

Страница 37: ...nt cover Release the connection screws on the gas inlet line Caution Always replace the seals by new original ones when assembling Remove the ignition cable connection from the electronic box Remove t...

Страница 38: ...supplied 2 You can access the exhaust gas ducts through the cleaning aperture in the exhaust gas manifold Re fit the burner again see Section 8 4 1 Caution After cleaning the gas and exhaust gas route...

Страница 39: ...gas setting F 29 Fault in continuous operation Flame goes off during operation and subsequent ignition attempts failed Gas supply temporarily stopped ignition transformer has spark failure faulty eart...

Страница 40: ...e Displays during storage tank charging Page 20 Storage cycle mode active S 23 Storage tank charging ignition S 24 Storage tank charging burner S 27 Storage tank charging pump overrun S 28 Burner bloc...

Страница 41: ...tch off hysteresis of feed controller Setting range 0 10 factory setting 6 d 51 Switch on hysteresis of feed controller Setting range 0 10 factory setting 2 d 60 Number of temperature limiting shutdow...

Страница 42: ...as environmental hazards and health risks during recycling and the disposal of unavoidable remains of unusable residue 11 1 Appliance The Vaillant boiler consists of 92 metallic materials which can b...

Страница 43: ...3 35 83 35 83 35 83 35 83 35 83 35 83 Connection values Natural gas E Hi 9 5 kWh m3 m3 h 7 4 8 5 9 7 11 9 13 14 9 17 18 8 Liquid gas P Hi 12 8 kWh kg 2 kg h 5 5 6 3 7 2 8 8 9 7 11 12 7 14 Gas connecti...

Страница 44: ...835553_02 DEATGB 092006...

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