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The Ural has been certifi ed for EPA with

SAE 20W/50 petroleum based detergent oil

. This oil

is used in both the engine and transmission.

CARE OF MOTORCYCLE PAINT

When washing the motorcycle, use a weak stream of cold or slightly heated water. Never use a pres-

sure washer! Do not re move dust and mud by rubbing the surface with a dry cloth as sand par ti cles

will de grade the surface and the paint will rapidly lose its brilliance. While washing, do not use soda

so lu tion, ker o sene, citric acids or mineral oils. If the surface is stained with mineral oil, degrease by

wiping with a rag. If after removal of mud and dust with a jet of water, some dirt is left on the sur-

face, remove it with the help of a sponge, a soft hair brush or a fl annel and water, but not al low ing

sep a rate water drops to dry out on the surface. Finally, polish the painted sur fac es with a dry soft

fl annel.

To repair painted areas, each motorcycle is furnished with a bottle of matching touch up paint.

For patching proceed as follows:

•

clean the surface with turpentine

•

rub the damaged spot with a waterproof abrasive cloth and water rub thoroughly

•

paint using a soft brush or a spray gun.

After patching let the surface dry in air for 15 min, then proceed with drying at 212°F-248°F/100°C-

120°C with the aid of heat refl ector or an electric lamp until the coat is per fect ly dry.

Bear in mind that enamels are fl ammable. Color match may not be perfect due to humidity, fad ing,

temperature and other variables.

The painted surfaces of the motorcycle feature natural gloss. In case some dull spots appear, remedy

them by polishing as follows. Take a solution of wax polishing compound and having washed the

dull spots thoroughly, smear a thin fi lm of the compound with a soft wad (cotton, cotton gauze or

fl annel) over the surface. Rub the polishing compound making circular mo tions with the wad. In 3

- 5 min. of drying, wipe the surface with a clean dry piece of cloth or fl annel until luster appears.

PRESERVATION AND STORAGE

If the motorcycle is put in storage for the season, arrange it on supports and proceed with the pres-

ervation treatment. Check that the wheel tire pressure is within specifi cations. Store the mo tor cy cle

The Ural has been certifi ed for EPA with

SAE 20W/50 petroleum based detergent oil

. This oil

is used in both the engine and transmission.

CARE OF MOTORCYCLE PAINT

When washing the motorcycle, use a weak stream of cold or slightly heated water. Never use a pres-

sure washer! Do not re move dust and mud by rubbing the surface with a dry cloth as sand par ti cles

will de grade the surface and the paint will rapidly lose its brilliance. While washing, do not use soda

so lu tion, ker o sene, citric acids or mineral oils. If the surface is stained with mineral oil, degrease by

wiping with a rag. If after removal of mud and dust with a jet of water, some dirt is left on the sur-

face, remove it with the help of a sponge, a soft hair brush or a fl annel and water, but not al low ing

sep a rate water drops to dry out on the surface. Finally, polish the painted sur fac es with a dry soft

fl annel.

To repair painted areas, each motorcycle is furnished with a bottle of matching touch up paint.

For patching proceed as follows:

•

clean the surface with turpentine

•

rub the damaged spot with a waterproof abrasive cloth and water rub thoroughly

•

paint using a soft brush or a spray gun.

After patching let the surface dry in air for 15 min, then proceed with drying at 212°F-248°F/100°C-

120°C with the aid of heat refl ector or an electric lamp until the coat is per fect ly dry.

Bear in mind that enamels are fl ammable. Color match may not be perfect due to humidity, fad ing,

temperature and other variables.

The painted surfaces of the motorcycle feature natural gloss. In case some dull spots appear, remedy

them by polishing as follows. Take a solution of wax polishing compound and having washed the

dull spots thoroughly, smear a thin fi lm of the compound with a soft wad (cotton, cotton gauze or

fl annel) over the surface. Rub the polishing compound making circular mo tions with the wad. In 3

- 5 min. of drying, wipe the surface with a clean dry piece of cloth or fl annel until luster appears.

PRESERVATION AND STORAGE

If the motorcycle is put in storage for the season, arrange it on supports and proceed with the pres-

ervation treatment. Check that the wheel tire pressure is within specifi cations. Store the mo tor cy cle

Содержание 2011 models

Страница 1: ...Owners Manual 2012 All Models www imz ural com ...

Страница 2: ...2 ...

Страница 3: ...intenance 25 Chapter 3 Engine Operation Engine Operation and Maintenance 27 Pre Trip Preliminaries 27 Starting the Engine 27 Operating Precautions 31 Running In the New Motorcycle 32 Chapter 4 Engine Design Brief Description of Design 33 Lubrication System 34 Fuel System 35 Ignition System 37 Chapter 5 Carburetors Carburetors 39 Carburetor Maintenance 40 Chapter 6 Power Transmission Power Transmis...

Страница 4: ...nt Maintenance 59 Chapter 12 Maintenance Maintenance of Motorcycle 61 List of Recommended Lubricants 61 Lubrication Chart 63 Required Lubrication 64 Care of Motorcycle Paint 64 Preservation and Storage 65 Battery 65 List of Individual Tool Set Spare Parts Accessories Documents 66 Chapter 13 Gear Up Patrol Motorcycle With Engageable Sidecar Drive Patrol Motorcycle with Engageable Sidecar Drive 69 D...

Страница 5: ...5 Chapter 15 Warranty Warranty 75 Chapter 16 Service Coupons Service Coupons 85 New Address Form 95 New Owner Form 96 URAL Starting and Running Tips 97 ...

Страница 6: ...6 ...

Страница 7: ...tions carefully for maximum motor cycle performance and for your personal motorcycling safety and pleasure Please pay particular attention to the section Learning to Ride the Ural Motorcycle with Sidecar It is critical that a beginning sidecar driver becomes thoroughly familiar with the special operating characteristics of sidecar outfits before venturing out on the busy roads Your Owner s Manual ...

Страница 8: ...8 ...

Страница 9: ... During this period do not race overload or lug the engine Note the riding procedures described in the section Running In of New Motorcycle Fol lowing those procedures will ensure that you have the most powerful smoothly operating engine after break in Maintenance intervals recommended are based on operational experience under various climatic and road conditions However these intervals may be ext...

Страница 10: ...10 ...

Страница 11: ...3 in Wheel base 1470 mm 58 in ENGINE Type 4 stroke overhead valves opposed twin cylinder Displacement Displacement Displacement 749 cc Cylinder bore 78 mm Piston stroke 78 mm Compression ratio 8 6 1 Rated horsepower Rated horsepower Rated horsepower 23 KW 45 BHp Rated rotational speed Rated rotational speed Rated rotational speed 5600 RPM Rated torque 52 N M 3750 RPM Lubrication system Dual system...

Страница 12: ...I gear I gear 3 6 II gear II gear II gear 2 28 III gear III gear III gear 1 56 IV gear IV gear IV gear 1 19 Reverse gear Reverse gear Reverse gear 4 36 Speedometer drive ratio 0 4 Final drive ratio 4 62 FLUID CAPACITIES Patrol Gear Up Tourist Fuel tank gasoline 5 Gal 19L 5 Gal 19L Reserve gasoline 5 Gal 2L 5 Gal 2L Engine oil 68 Oz 2L 68 Oz 2L Transmission oil 34 Oz 1 L 34 Oz 1 L Final drive gear ...

Страница 13: ...ecar wheels Tires 4 x 19 Front 32 psi cold 1 5 Bar 150 kPa Front 32 psi cold Side 30 psi cold 1 5 Bar 150 kPa Side 30 psi cold Rear 40 psi cold 2 5 Bar 250 kPa Rear 40 psi cold CLEARANCES mm in Valves with engine cold 0 05 to 0 1 0 002 to 0 004 Between spark plug electrodes 1 016 0 040 Backlash between tooth faces of bevel gears in final drive 0 1 0 3 0 004 FREE TRAVEL ADJUSTMENTS mm in Hand brake...

Страница 14: ...14 ...

Страница 15: ...nut 30 to 35 Nm 22 ft lb to 26 ft lb final drive to swing arm bolts 16 to 19 Nm 12 ft lb to 14 ft lb oil pump bolt 6 7 to 11 Nm 5 ft lb to 8 ft lb engine sump 14 to 19 Nm 10 ft lb to 14 ft lb final drive case nuts 25 to 30 Nm 18 ft lb to 22 ft lb nut fastening pinion bearing Patrol Gear Up rear axle 68 to 90 Nm 50 ft lb to 66 ft lb nut fastening pinion bearing 22 to 27 Nm 16 ft lb to 20 ft lb reve...

Страница 16: ...16 ...

Страница 17: ... High low beam switch 5 Front brake control lever 16 Clutch control lever 6 Throttle control twist grip 17 Steering damper tightening bolt 7 Ignition cutoff switch 18 High beam indicator lamp 8 Electric Start Button 19 Ignition Switch 9 Rear brake pedal sidecar wheel brake 20 Battery discharge warning lamp 10 Reverse gear lever 21 Parking brake 11 Kick start lever 1 2 3 4 5 6 7 7 8 9 9 10 10 11 12...

Страница 18: ...ICLE COULD BE IMPAIRED WARNING BEFORE STARTING ENGINE ALWAYS SHIFT TRANSMISSION TO NEUTRAL TO PREVENT ACCIDENTAL MOVEMENT WHICH COULD CAUSE POSSIBLE DAMAGE TO MOTORCYCLE AND PERSONAL INJURY Caution Always engage the clutch release lever when shifting Serious internal dam age may result to the transmission if the clutch release lever is not engaged Front brake control lever When the lever is squeez...

Страница 19: ...m is depressed Since the heel toe shift lever is short coupled it is much easier to shift up using the heal shift and to shift down using the toe shift with the ball of your foot The neutral gear is between the 1st and 2 st and 2 st nd gears It is important to shift smoothly with a constant force and not to kick the gear shift pedal Seri ous damage may result to the shifting mechanism if the gear ...

Страница 20: ...r Up model motorcycles WARNING Never engage sidecar drive on concrete or hard surface Severe damage to drivetrain will result if the sidecar drive is engaged on pavement Rear brake lever Actuates the rear brakes on both the motorcycle and sidecar WARNING DO NOT APPLY EITHER BRAKE STRONGLY ENOUGH TO LOCK THE WHEELS BECAUSE THIS MAY CAUSE POSSIBLE LOSS OF CONTROL OF THE MOTORCYCLE ALWAYS USE BOTH BR...

Страница 21: ...oltage is supplied to running lights only Note Leaving the key in the Run or Parking position will discharge the battery Always return the key to the Off position before removing it Ignition Switch has three fixed positions of the key The position and switching diagram of the ignition locks are shown below ...

Страница 22: ...ndicates that the charging system is malfunctioning and needs immediate attention Gearbox neutral lamp indicates that the gearbox is in neutral Head lamp high beam indicator indicates that the headlight high beam is activated Speedometer is on the dash board with trip and total odometer The trip odometer is reset to zero Speedometer is on the dash board with trip and total odometer The trip odomet...

Страница 23: ...23 Electric Start Button Ignition Cutoff Switch Low and High Beam Light Switch Turn Indicator Switch Horn Button Electric Start Button Ignition Cutoff Switch ...

Страница 24: ... front wheel Turning tightening bolt clockwise in creases friction This can be used while riding over bad roads STEERING DAMPER ADJUSTMENT KNOB WARNING DO NOT TIGHTEN THE DAMPER TO THE POINT WHERE THE STEERING BECOMES STIFF DOING SO WILL ADVERSELY AFFECT HANDLING QUALITIES AND MAY DAMAGE THE STEERING MECHANISM Parking brake is located on the right side of the motorcycle next to the foot peg It is ...

Страница 25: ...ct adjustment of the clutch cable for the carburetors lift of throttles to maximum and equal height CONTROL CABLE MAINTENANCE The daily preventative maintenance involves checking the functioning condition and fastening of the tie rods cables and braking action Refer to the Service Coupons for lubrication schedule As per the service coupons check the condition of the brakes clean the brake shoes an...

Страница 26: ...the speedometer where the cable inserts into the speedometer This will lubricate the speedometer internally To lubricate the speedometer cable remove the cable from the speedometer and extend it in a straight line Apply speedometer lubricating oil or light machine oil at one end and allow it to seep through the length of the cable ...

Страница 27: ...overfill the tank See that the oil level in the engine crankcase is not higher than the top and not lower than the bottom marks on the dipstick with the filler plug undone See chapter 4 Lubrication System CAUTION When checking the engine oil level be careful that dirt and debris do not contaminate the oil STARTING THE ENGINE WARNING BEFORE STARTING THE ENGINE MAKE SURE THAT THE GEAR SHIFT MECHANIS...

Страница 28: ...o ON the valve is automatically activated when the engine starts and stops opening and shutting off the supply of fuel to the carburetors 4 After using up the main volume of fuel engines starts stalling due to lack of fuel set the valve to the RES position and continue driving After refueling remember to set the valve back to ON to avoid running out of fuel completely IMPORTANT When parking the mo...

Страница 29: ... to start and run until it has warmed up sufficiently to allow normal operation Use caution when using the enricheners as they can easily cause the engine to flood or foul the spark plugs The enrichen ers should only be left on as long as necessary to keep the engine running while cold and should be turned off as soon as possible ...

Страница 30: ...r may be engaged with the clutch lever pulled in or with the gearbox in neutral Make sure the Ignition Cutoff Switch is set to Igni or with the gearbox in neutral Make sure the Ignition Cutoff Switch is set to Igni or tion On and push the starter button to turn over the engine 2 When the engine has been standing for several hours but the ambient temperature is high 60 F 15 C degrees or above try s...

Страница 31: ...IT ICAL TO IMMEDIATELY SHUT THE ENGINE DOWN IF IT APPEARS TO BE RUNNING ON ONLY ONE CYLINDER Additional Warnings Additional Warnings Once the engine starts do not allow it to run at a high speed as this could cause abnormal wear of the parts and may lead to seizure of the piston pin and pistons in the cylinders since cold oil flows through the oil ducts with difficulty and fails to ensure sufficie...

Страница 32: ...S AND THE OIL FROM THE ROAD SURFACE COMBINES WITH THE WATER When descending a long steep grade downshift and use engine compression together with intermittent application of both brakes to slow the motorcycle Avoid continuous use of brakes to re duce overheating of the brakes and reduced efficiency While using the motorcycle in summer pay special attention to the condition of the tires Keep them i...

Страница 33: ... the engine power transmission units and the run ning gear mechanisms Under normal heating conditions of the engine the temperature of the cylinder heads should not be over 356 F 428 F 180 C 220 C During everyday preventive maintenance clean the engine of mud and dust paying special attention to the cooling fins as their fouling will impair the efficiency of the engine cooling Check en gine crankc...

Страница 34: ... the rubber sealing bushing into the filter and fit the filter with the bushing onto the adapter of plug then screw the latter into the front cover Now screw in the plug Fill the engine with 68 oz oil or until the top mark of the dipstick is reached Let the engine run for 3 5 min Check the oil level again adding oil up to the top groove of the dip stick if needed During motorcycle service keep oil...

Страница 35: ...he engine is stopped and looses vacuum the petcock automatically shuts off WARNING FILL FUEL TANK SLOWLY TO PREVENT FUEL SPILLAGE DO NOT OVERFILL ABOVE THE BOTTOM OF FILLER NECK INSERT LEAVE AIR SPACE TO ALLOW FOR FUEL EXPANSION FUEL EXPANSION CAN CAUSE OVERFLOW THROUGH THE FILLER CAP VENT ONTO SURROUNDING AREAS AFTER REFUELING MAKE SURE FILLER CAP IS SECURELY TIGHTENED Fuel system maintenance Bef...

Страница 36: ...park plugs and operating in conjunction with the Hall Effect pickup Periodically check all wires in the ignition system to be sure they aren t crimped or have loose con nections Loose connections will cause erratic performance and poor fuel economy Spark plugs In certain situations spark plugs can quickly foul with carbon or soot The plugs can be cleaned but it is easier to put in a new set of plu...

Страница 37: ...n cover Connect timing light and start engine Flash timing light into ispection window with engine at idle 800 1000rpm Look for first mark to be centered in the view window Adjust timing plate by rotating left or right to center the timing mark in view window Tighten the fastening screws of the timing plate ...

Страница 38: ...38 ...

Страница 39: ... air pipes every time before riding If the carburetor flanges are in need of replace ment use only genuine Ural replacement or Ural recommended parts WARNING TO AVOID SEVERE ENGINE DAMAGE DO NOT MODIFY CARBURETOR SYNCHRONIZATION JETS OR THROTTLE LINKAGE THIS AIR COOLED ENGINE MUST ALWAYS RUN ON BOTH CYLINDERS AS EVENLY AS POSSIBLE WHENEVER ONE CYLINDER IS NOT FIRING STOP THE ENGINE AND DETERMINE T...

Страница 40: ...e dirty or blocking fuel Changing the filters will ensure that clean fuel is provided to the carburetors and that there is no fuel starvation The carburetor to cylinder head adapters should be checked for leaks and cracks every trip Failure of the adapters will cause the carburetor fuel mixture to become lean and cause internal damage to the engine CALIFORNIA EMISSION SYSTEM 1 Engine 2 Carburetor ...

Страница 41: ... dis engaged from the gearbox Use the clutch lever for starting from rest and for gear shifting Under conditions of heavy traffic when gears frequently have to be shifted do not slip the clutch too much as this will accelerate wear of the disks GEARBOX The reverse gear should be engaged from neutral or first gear when the bike has come to a stop Shifting the gears is best accomplished by pushing d...

Страница 42: ...he nuts which fasten the final drive to the swing ing fork arm Failure to tighten the nuts may result in loose joints and the destruction of the final drive Failure to tighten the nuts may result in loose joints and the destruction of the final drive cover Change the final drive oil as determined by the service coupons Undo the filler and drain plugs and drain the used oil Fill the casing with fre...

Страница 43: ... fender 3 Rear fender strap 4 Spring and hydraulic shock absorber 5 Saddle 6 Saddle handle 7 Motorcycle frame 8 Leg adjusting fork 9 15 Sidecar frame legs 10 Colett clamp 11 Collet clamp screw 12 Motorcycle stand 13 Foot brake pedal 14 Sidecar brake lever 16 Sidecar brake lever axle 17 Rear collet bracket 18 Rear bracket bolt 19 Lever pins 20 Lever 21 Brake tie rod 22 Brake drum cover 23 Sidecar w...

Страница 44: ... one passenger s sitting in the sidecar weight the second upper position of the adjuster corresponds to the maximum load When the motorcycle is used under the maximum load adjust the spring in the sidecar wheel shock ab sorber simultaneously while adjusting the compression of the spring in the motorcycle shock absorbers Care of shock absorbers If the shock is low in oil during service fill the sho...

Страница 45: ...car to the motorcycle slacken off the bolt clamping the lower rear bracket adjust the position of the bracket relative to the rear tube of the sidecar frame to obtain necessary toe in of the wheels Tighten up the bolt fastening the bracket ad just the length of the legs and secure them with bolts Check the lean out of the motorcycle using a level gauge or protractor with a plumb bob and a ruler Ad...

Страница 46: ...ng damper is made up of two steel washers moving and fixed steering damper is made up of two steel washers moving and fixed steering damper two fiber washers and tightening bolt with a head Friction between the steel and the fiber washers makes turning of the front fork more difficult WARNING DO NOT OVER TIGHTEN THE STEERING DAMPER SINCE THE MOTORCYCLE WILL BECOME VERY DIFFICULT TO HANDLE ...

Страница 47: ...ng column stem 9 Bearing nut 10 Top ball radial thrust bearing 11 Tightening nut 12 Washer 13 Leg cover with headlight bracket 14 Steer ing column bridge 15 Front fender clip 16 Front fender 17 left fork leg tube 18 spring and hydraulic shock absorber 19 Brake drum cover thrust link 20 Wheel lever 21 Moving ring 22 Fixed ring 23 Lower ball radial thrust bearing ...

Страница 48: ...ering instability When properly adjusted the front fork should turn with just a hint of bearing drag but without free play or obvious resistance to turning WARNING IMPROPER ADJUSTMENT OF THE STEERING HEAD E G TOO TIGHT WILL MAKE THE MOTORCYCLE VERY DIFFICULT TO STEER THIS ADJUSTMENT IS CRITICAL FOR PROPER HANDLING OF ALL MODELS ...

Страница 49: ...erations seeing to it that the brake disc evenly engages with the brake caliper To remove the rear wheel of the motorcycle lift the motorcycle onto the center stand Undo the rear wheel axle nut and take it off together with the washer Loosen the pinch bolt on the left hand side of the swinging arm pull out the rear wheel axle with the help of a wrench bar and remove the wheel To reinstall the whee...

Страница 50: ...LS AND SKILLS WE RECOMMEND YOU SEE YOUR IMWA DEALER FOR THESE SERVICES TIRE DATA WARNING FOR YOUR OWN PERSONAL SAFETY TIRES AND TUBES MUST BE CORRECTLY MATCHED TO WHEEL RIMS SEE YOUR AUTHORIZED IMWA DEALER FOR FURTHER INFORMATION MISMATCHING TIRES TUBES AND RIMS MAY RESULT IN DAMAGE TO THE TIRE BEAD DURING MOUNTING OR MAY ALLOW THE TIRE TO SLIP ON THE RIM POSSIBLE CAUSING TIRE FAILURE IN ADDITION ...

Страница 51: ...ICATION ON TIRE SIDEWALL WARNING WHEN TIRES ARE WORN TO A TIRE CENTER TREAD DEPTHS OF 3 32 IN THEY SHOULD BE REPLACED WHEEL AND TIRE MAINTENANCE During the pre trip inspection check air pressure in the tires chapter 1 Check axle and spokes for safe fastening be sure to tighten the spokes or fasteners and eliminate play as soon as they get loose or demonstrate excessive play While lubricating consu...

Страница 52: ...y 5000 km To adjust the bearings proceed as follows Remove the wheel from the motorcycle Fit the rear wheel axle without protective cap tighten it by nut with the aid of a bushing 100 mm long with 21 mm ID and 25 30 mm OD or a set of bushing of given size Determine if there is a play by turning the axle but not the wheel on the axle and rocking it slacken off the lock nut Screw the seal nut up to ...

Страница 53: ...hoes may be used for adjusting the gap between the brake shoes and the brake drum For optimal performance of the brake tighten the brake cable adjuster until there is just the slightest drag on the wheel Then back off the adjustment 1 or 2 turns For checking the gap the cover of the brake drum and final drive crankcase are provided with an in spection hole closed with a rubber plug WARNING Never u...

Страница 54: ...his procedure will ensure maximum braking performance during the running in period and is essential before raising your top speed after your Ural has been carefully run in after 1 500 km WARNING BECAUSE BRAKE PERFORMANCE IS A CRITICAL SAFETY ITEM WE RECOMMEND THAT YOU SEE YOUR IMWA DEALER FOR THESE SERVICES BRAKES MUST BE INSPECTED FOR WEAR AS PER THE SERVICE COUPONS IF THE BRAKE SHOE FRICTION MA ...

Страница 55: ...ads The pads should be replaced when less the 1 8 inch of pad is remaining on either pad The brake hose should be inspected periodically for leaks and cracks along the length of the hose as well as the banjo fittings on either end WARNING Never use any aftermarket brake hose for the front brake Use only genuine Ural brake hoses failure to do so could result in front brake failure and voiding the w...

Страница 56: ...l not to spill brake fluid on the paint as damage to the paint may occur To check the brake fluid level in the reservoir remove the two top screws on the reservoir Remove the cover and the rubber gasket Fill the reservoir to within 1 4 inch of the top Squeeze the brake lever several times to ensure that any air that has been introduced is forced out of the system Replace the rubber gasket the cove...

Страница 57: ...n rectifier is driven by the engine camshaft driven gear The alternator is secured with two studs on the engine crankcase At the drive side the alternator cover is so designed that by turning the alternator on the studs the backlash adjustment of the gear mesh gap can be made Electric horn The motorcycle is equipped with a horn which sounds when the ignition is on and the horn button is pressed Th...

Страница 58: ...n be aimed by moving the lever at the rear of the spotlight Only use the spotlight when the motorcycle engine is running otherwise the battery may become discharged WARNING Never tap into the spotlight circuit to add accessories Damage to the motorcycle electrical system may result Sidecar Spotlight Switch ...

Страница 59: ... be an open circuit The flow of electricity through a circuit always takes the path of least resistance If there is an acciden tal path of extremely low resistance created in a circuit the circuit is said to have a short circuit A short circuit will usually result in the melting of the fuse protecting that circuit ELECTRICAL EQUIPMENT MAINTENANCE ELECTRICAL EQUIPMENT MAINTENANCE During the daily p...

Страница 60: ...60 The fuse box is located beside the left front fork The headlight control relays 1 2 are located underneath the fuel tank ...

Страница 61: ...nd cosmetic perfection of your vehicle Due to the numerous metal surfaces on a sidecar rig special care must be taken to prevent rust from occurring and or to removed any rust or oxidation LIST OF RECOMMENDED LUBRICANTS Lubrication Area Detergent Oil Quantity Engine 20w 50 Castrol 68 oz 2 0 L 1 Transmission 20w 50 Castrol 34 oz 1 0 L 2 Single Wheel Final Drive 80 90 wt Gearlube 3 5 oz 105 ml Dual ...

Страница 62: ...62 LUBRICATION CHART 62 LUBRICATION CHART 62 62 ...

Страница 63: ...nges of sidecar collet joint Spindle oil WD 40 7 Brake system hinge joints Spindle oil WD 40 8 Brake pedal shaft Grease 9 Drive shaft universal joint Grease 10 Lever pins end pieces of clutch hand brake cables Grease 11 Pins cams of brake shoes Grease 12 Wheel bearing Grease 13 Front forks Spindle oil WD 40 14 Carburetor throttle control twist grip Grease 15 Speedometer flexible drive cable speedo...

Страница 64: ... as follows clean the surface with turpentine rub the damaged spot with a waterproof abrasive cloth and water rub thoroughly paint using a soft brush or a spray gun After patching let the surface dry in air for 15 min then proceed with drying at 212 F 248 F 100 C 120 C with the aid of heat reflector or an electric lamp until the coat is perfectly dry Bear in mind that enamels are flammable Color m...

Страница 65: ...torists in many areas of the US experience the use of salt and other chemicals that are applied to road surfaces in the winter Salt or other caustic chemicals should always be removed from your bike s surfaces with fresh water as soon as possible Undercoating of fenders is recommended for those areas with salt and or fine gravel or sand See your dealer for details BATTERY Storage batteries on the ...

Страница 66: ...R IMMEDIATELY CAUTION WHEN CHARGING THE BATTERY DISCONNECT THE NEGATIVE TERMINAL FROM THE BATTERY TO PREVENT DAMAGE TO ELECTRICAL COMPONENTS NEVER JUMP START THE MOTORCYCLE WARNING BATTERIES PRODUCE EXPLOSIVE HYDRONDON GAS AT ALL TIMES ESPECIALLY WHEN BEING CHARGED KEEP ANY OPEN FLAMES AND OR SPARKS AWAY FROM THE BATTERY AT ALL TIMES ALWAYS PROTECT HANDS AND FACE WHEN WORKING ON AND OR NEAR A BATT...

Страница 67: ...67 ...

Страница 68: ......

Страница 69: ...differently from the standard single wheel drive motorcycle When the rear wheel and sidecar wheel are locked together on paved surfaces maneuvering is very difficult Forcing the rig to turn on paved surfaces with the sidecar drive engaged is extremely hazardous and can result in loss of control of the motorcycle It also voids the warranty The dual wheel drive should be engaged whenever poor tracti...

Страница 70: ...service coupons Do not over grease the drive shaft splines as this may prevent the drive shaft from moving freely in the hub The sidecar wheel bearing requires periodic greasing WARNING The canister is only to be used for fuel OR water NOT BOTH The canister is only to be used for fuel OR water NOT BOTH T NOTE Never leave the spotlight on when the motorcycle is not running A dead battery may result...

Страница 71: ...quently to beginners as well as experienced solo motorcycle drivers This manual is included with each new Ural sidecar motorcycle outfit Before driving your new Ural carefully study this manual from cover to cover fill in the exam questions review the manual to check your answers and practice all the maneuvers outlined in the manual before going out into traffic If possible an experienced sidecar ...

Страница 72: ... comes back down Repeat doing this until you feel comfortable with the wheel in the air Remember the moment you roll off the throttle it will come down When you have mastered flying the chair to the point where you can keep it in the air for a full circle you will have a good feel for the speed and turn radius that will lift the sidecar Then carefully experiment with larger and smaller circles If ...

Страница 73: ...influence of any other condition affecting stability and the possibility of loss of control Pay strict attention to road surfaces and wind conditions Any two or three wheeled vehicle may be subject to upsetting forces Wind blasts from passing trucks holes in the pavement rough road surfaces rider control error etc may influene the handling characteristics of your motorcycle Should this happen redu...

Страница 74: ... control of traffic at intersections should be obeyed promptly and to the letter SLOW DOWN signs near schools and CAUTION signs at railroad crossings should always be observed and your actions governed accordingly Never anticipate a traffic light When a change is indicated from GO to STOP or vice versa in the traffic control systems at intersections await the change When intending to turn to the l...

Страница 75: ...s found to be defective in material or workmanship under normal use for the applicable time period In cases when warranty repair takes longer than 14 days the warranty time period see Warranty Time Period is Warranty Time Period is Warranty Time Period extended for the time period of repair during which the motorcycle could not been ridden due to failures IMWA Inc provides warranty for spare parts...

Страница 76: ...ong an implied warranty lasts Some states may not allow exclusion or limitation of incidental or consequential damages These Warranties Do Not Cover 1 Failures or required services that are not due to a defect in material or factory workmanship 2 Parts or accessories affected or damaged by Lack of required maintenance Owner abuse Accident and or collision Misuse Normal wear Neglect Improper instal...

Страница 77: ... to IMWA Inc within 3 business days of the send Warranty Registration and Card of Delivery to IMWA Inc within 3 business days of the send sale of Motorcycle Accept all eligible motorcycles for warranty service regardless of selling Dealer for warranty service regardless of selling Dealer Keep records of all warranty work Attend service schools as provided by IMWA Inc Submit warranty claims to IMWA...

Страница 78: ...or 30 000 kilometers 18 641 miles whichever first occurs If an emission related part on your motorcycle is defective the part will be repaired or replaced by IMWA This is your emission control system DEFECTS WAR RANTY OWNER S WARRANTY RESPONSIBILITIES As the owner of Ural motorcycle you are responsible for the performance of the required main tenance listed in your owner s manual IMWA recommends t...

Страница 79: ...ental Protection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of IMWA In the State of California only emission related warranted parts are specifically defined by the state s Emission Warranty Parts List These warranted parts are carburetors electron ic valves air box air cleaner element spark plug ignition coil ignition con...

Страница 80: ...ENTAL OR CONSEQUESTIAL DAMAGES SO THE ABOVE LIMITA TIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY IMWA EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IM PLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WAR RANTY TERMS STATED IN THIS WARRANT...

Страница 81: ... and Service Bulletins and Directives When the Dealer receives a service bulletin or directive the Dealer is responsible for notifying affected customers These bulletins or directives should be given the highest possible priority Please make sure your staff is aware and insure they all understand the topics covered A copy of the bulletin or directive should be posted in a highly visible place in t...

Страница 82: ...iced regularly at the mileage indicated on the Service Coupons An owner who is qualified and capable of doing his or her own service work is allowed to do so with out voiding the manufacturer s warranty PROVIDED that you sign the Service Coupon and date it after the work has been performed WARNING FOR YOUR PERSONAL WELFARE ALL THE LISTED SERVICE AND MAINTENANCE RECOMMEND ATIONS IN THIS MANUAL SHOU...

Страница 83: ... 7 Check fasteners for proper tightening 8 Check steering column bearings 9 Check alternator bolts 10 Check brake fluid reservoir The maintenance above has been performed as described Owner s Signature Service Technician s Signature SERVICE COUPON NO 2 2 500 KM To be performed between 2 400 to 2 600 km Date Odometer reading km 1 Change engine oil and filter See Lubrication List chapter 11 2 Check ...

Страница 84: ...es of clutch and brake control cables B Hinges of the foot brake pedal shaft and linkage 9 Check condition and action of brakes 10 Check tires for tread depth greater than 3 32 11 Check fasteners for proper tightening 12 Check brake fluid reservoir The maintenance above has been performed as described Owner s Signature Service Technician s Signature SERVICE COUPON NO 4 7 500 KM To be performed bet...

Страница 85: ...k steering column bearings adjust if required C The condition and action of the brakes lubricate the brake shoe fulcrum pins and cams D The tension of wheel spokes Adjust if necessary E The toe in and camber angle of the motorcycle and sidecar F Electric wiring Tighten connections if required G Fasteners for proper tightening 11 Repack the grease in wheel bearings adjust the bearings 12 Lubricate ...

Страница 86: ...etween 14 900 to 15 100 km Date Odometer reading km 1 Change engine oil and filter See lubrication chapter 11 2 Change transmission oil See lubrication chapter 11 3 Inspect air filter element 4 Check carburetors while idling for synchronous operation 5 Check adjustment of steering column bearings 6 Lubricate A Lever pins B Hinges of the foot brake pedal shaft and linkage 7 Check condition and acti...

Страница 87: ... and blow out 4 Check carburetors while idling for synchronous operation 5 Check final drive gear oil level See Lubrication List chapter 11 6 Lubricate foot brake pedal shaft 7 Check fasteners for proper tightening 8 Adjust steering column bearings 9 Check battery electrolyte level and fluid level 10 Check air gap in electronic ignition between pickup and rotor 0 010 in The maintenance above has b...

Страница 88: ... pins and cams D The tension of wheel spokes Adjust if necessary E The toe in and camber angle of the motorcycle and sidecar F Electric wiring Tighten connections if required G Fasteners for proper tightening 11 Repack the grease in wheel bearings adjust the bearings 12 Lubricate A Foot brake pedal shaft B Hinges of foot brake pedal shaft and linkage C Lever pins and thimbles of clutch and front w...

Страница 89: ...Date Date Odometer reading km 1 1 Change engine oil and filter See Lubrication List chapter 11 2 2 Change transmission oil See Lubrication List chapter 11 3 3 Inspect air filter element 4 4 Check carburetors while idling for synchronous operation 5 5 Check A A A Adjustment of steering column bearings B Tension of wheel spokes C Toe in and camber of the motorcycle and sidecar 6 6 Lubricate A A A Le...

Страница 90: ...engine oil See Lubrication List chapter 11 2 Check final drive oil level 3 Inspect air filter element 4 Check fasteners for proper tightening 5 Check steering column bearings 6 Check adjustment of wheel bearings The maintenance above has been performed as described Owner s Signature Service Technician s Signature ...

Страница 91: ...operation B Check steering column bearings adjust if required C The condition and action of the brakes lubricate the brake shoe fulcrum pins and cams D The tension of wheel spokes Adjust if necessary E The toe in and camber angle of the motorcycle and sidecar F Electric wiring Tighten connections if required G Fasteners for proper tightening 11 Repack the grease in wheel bearings adjust the bearin...

Страница 92: ...ER S NAME _____________________________________________ OLD ADDRESS ______________________________ APT NO _______ CITY ________________ STATE ____________ ZIP CODE _________ MY NEW ADDRESS IS NEW ADDRESS ____________________________ APT NO ________ CITY _______________ STATE _____________ ZIP CODE _________ Send this form to Irbit Motorworks of America 14700 NE 95th St Suite 102 Redmond WA 98052 o...

Страница 93: ..._________________________ ADDRESS ______________________________ APT NO _______ CITY ________________ STATE ____________ ZIP CODE _________ E MAIL_____________________________________________________ PHONE NUMBER____________________________________ DATE OF SALE ________________ MO DAY YEAR Purchased From ___________________________________________________ City _____________________State __________...

Страница 94: ...y removing the spark plugs and drying them 2 Too little fuel is getting to the engine due to low fuel in tank and or plugged fuel lines or fuel petcock Correction Clogged fuel lines or filter are corrected by blowing through fuel lines from carburetor end to remove any debris from lines Fuel petcock filter can be cleaned by removing and cleaning 3 Little or no spark is available to the engine due ...

Страница 95: ...oper alignment 5 Check the tire tread depth should be greater than 1 8 inch 6 Check the sidecar attachment mounts all mounts should be securely tightened Gasoline level in the fully filled tank should be 10 15 mm 1 2 3 4 in below the lower edge of the tank filler Do not overfill the tank See that the oil level in the engine crankcase is not higher than the top and not lower than the bottom marks o...

Страница 96: ...ing to Ride The Ural With Sidecar Accessory Available through the Whitehorse Press www whitehorsepress com Weav s Useful Information and Technical Guide to Antique Russian Motorcycles and Sidecars Available through Mike Weaver threeweavers earthlink net www molotovmotors com ...

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