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Operating manual

RS100-4-S

BA-AB-4485-RS100-Englisch.doc

Erstelldatum 30.05.2011 14:57:00

1. General information

1.1 Purpose of the document

This operation manual familiarizes the operative with:

•

working methods

•

safety guidelines

•

operation

•

maintenance

1.2 Storage

Always store the operation manual with the machine. The manual should always be instantly
accessible!

1.3 Your opinion counts!

Dear Readers!

Our operating manuals are constantly updated. Suggestions and comments are very welcome and
help us to make them as clear, comprehensive and user-friendly as possible.

2011 Anton Unterwurzacher Maschinenbau GmbH

Moldanstr. 141, A-5431 Kuchl

Tel.: 0043 (0) 6244-7016

Reproduction of the complete document, or excerpts thereof,

only permissible with the explicit authorisation of UNTHA!

Содержание RS100-4-S

Страница 1: ......

Страница 2: ...Operating manual RS100 4 S Translation of the ORIGINAL CERTIFIED FINAL...

Страница 3: ...l horn at the control cabinet 12 4 5 Personnel training 12 4 6 Basic safety measures for normal operation 12 4 7 Basic safety measures for repair and maintenance 13 4 8 Safety measures of electrical e...

Страница 4: ...4 Gear system maintenance 34 10 5 Spray unit 36 10 6 Cleaning the bulkhead spaces 36 10 7 Greasing application 37 10 7 1 Central lubrication 37 10 7 2 Greasing of the motors 39 10 8 Belt tension 40 11...

Страница 5: ...manual with the machine The manual should always be instantly accessible 1 3Your opinion counts Dear Readers Our operating manuals are constantly updated Suggestions and comments are very welcome and...

Страница 6: ...mm at truck tyres b max 1000 x 500 x 1000 mm e max 800 x 600 x 1000 f max 800 ltrs Condition a truck tyres have to be debeaded e sorted out f dry and clean Type of infeed belt conveyor on site Evacua...

Страница 7: ...n the appendix If the machine is used for purposes other than the above stated correct use safe operation can no longer be guaranteed For a duly application of the machine it is absolutely necessary t...

Страница 8: ...l immediately through the screen C is taken by the main cutters D and taken up preshredding When preshredded material is caught from the side cutters E a secondary shredding step takes place secondary...

Страница 9: ...portant guidelines for the safe use of the machine 3 1Duties and liabilities Guarantee and liability claims for damage or injury to persons or property are invalid if one or more of the following were...

Страница 10: ...symbol indicates a potentially dangerous situation Ignoring this warning can lead to injury or damage to property Information Tips and useful information for using the machine These tips help you opti...

Страница 11: ...rmation about safe and proper handling and trouble free operation of the shredder Note People standing near the shredder must wear safety helmet safety goggles hearing protection and breathing masks D...

Страница 12: ...switch is padlocked 4 2Safety mechanisms Ensure free access and eye contact to safety switches and mechanisms at all times Main switch on the control box Cuts the power supply to the shredder Can be l...

Страница 13: ...e machine under the supervision of an experienced member of staff 4 6Basic safety measures for normal operation Only trained and authorized personnel familiar with the operation manual and who know ho...

Страница 14: ...ystem Don t reach throuh the holes of the exit screen with the fingers Cause of heavy injurys of the fingers Do not try to remove material that has already been fed into the hopper Shredded material m...

Страница 15: ...k electrical equipment regularly for function and damages to assure perfect working order Damaged components leads and cables must be replaced immediately The control box should be locked at all times...

Страница 16: ...d be suitable for the task Attention must be paid to the weight of the machine in choosing a means of lifting supporting lowering and load bearing points The transit routes must be limited kept clear...

Страница 17: ...hopper Use the attachment points of the hopper according to the figure for transport Underframe Attachment points underframe Use the attachment points of the underframe according to the figure for tr...

Страница 18: ...ttachment points of the chute according to the figure for transport Free bearing plate Attachment point free bearing plate Use the attachment point of the free bearing plate according to the figure fo...

Страница 19: ...l RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 18 5 3Weight Value Unit Machine 11000 kg Hopper 800 kg Underframe 1150 kg Exit screen 400 kg Chute 130 kg Free bearing plate...

Страница 20: ...ble for indoor and covered usage they must never come into direct contact with dampness or wetness In particular the electrics must always be kept completely dry The shredding machine may only be set...

Страница 21: ...ng space is 1600 mm A suitable auxiliary hopper must be ordered from the manufacturer D Operating in a basement charging loading from the floor above A suitable auxiliary hopper must be ordered from t...

Страница 22: ...lant may only be carried out by an authorised electrician authorised by the authorities All the important electrial information is printed on the control box shield It is important for the electricity...

Страница 23: ...agram The operation element face of the control cabinet must be set up facing the charging loading section of the shredder If the standard set up position is not possible at least one extra emergency...

Страница 24: ...ro personnel only Procedure 1 Turn on the main switch 2 Open the Automatik image Press the button K1 A or press the button F4 B if the start image is activated 3 Press ON button C 4 Press the EMERGENC...

Страница 25: ...ersons had to leave the danger area to be not endangered by the automatic starting machine 8 3Elements on the control box Pos Name Function Effect 1 Main switch Turns the electricity supply ON or OFF...

Страница 26: ...ield You can find further informations therefore in the appendix 8 5Control climate control unit Before commissioning of the shredder it has to be controlled if climate control unit in the control box...

Страница 27: ...n 9 1Safety guidelines Before starting up the following must be checked in the following order Safety structures and mechanisms must be in perfect working order Protective covers and mechanisms must b...

Страница 28: ...cumentation in the attachment This documentation includes important informations about the operation of the machine Attention Pressing the red STOP button does not trigger an EMERGENCY STOP The electr...

Страница 29: ...ne of the machine Switch on at the main switch The machine can now be switched on again 9 6Automatic shut down mechanism for foreign matter Control of the machine is such that when problem foreign mat...

Страница 30: ...AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 29 9 7Workplaces workplaces operating personal The following workplaces are taken by the operating personal Area in front of the operation p...

Страница 31: ...emulsion is empty you see a warning on the display see the electric documentation in the attachment The spray unit must be checked for function daily The spray nozzles must be cleaned if the spraying...

Страница 32: ...protectors or motor protector Rotor often changes direction Machine overworked due to insufficient discharge of shredded material Remove shredded material regularly Foreign material blockage of cuttin...

Страница 33: ...quipment may be executed by qualified and authorised electro personnel only 10 2 Maintenance overview Min Interval Type of maintenance Chapter Daily Check if throughput is enough Daily Check for exter...

Страница 34: ...covers are not in place the machine may under no circum stances put into operation 10 3 Protective covers Pos Protective covers Locking mechanism 1 Belt cover plate Bolted 2 Hopper Bolted 3 Fan dust...

Страница 35: ...tem The oil level in the gear system must be checked every day before initially switching on The oil level glass must be completely full both at standstill and in operation see picture The oil level s...

Страница 36: ...icular synthetic oils and mineral oils must not be mixed Rinsing with petrol or other cleaning substances or detergents is not permitted because traces alway remain in the gears DIN 51502 CLP 220 Mine...

Страница 37: ...85W 140 Mobil Mobilube HD85W 140 BP Hypogear EP 85W 140 IP Pontiax HD 140 10 5 Spray unit The spray unit must be checked for function daily The spray nozzles must be cleaned if the spraying chart get...

Страница 38: ...hed on intermediate lubrication can be triggered at any time by display The central lubricating pump is SPC controlled Capacity of the grease reservoir appr 4 kg Grease SKF LGHB2 Check the filling lev...

Страница 39: ...B 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 38 Greasing points Total Site 4 Grease nipple fixed journal bearing side 4 Grease nipple free bearing side Grease SKF LGHB2 calcium sulphonat...

Страница 40: ...unt is completed without after greasing equipment 10 7 2 Greasing of the motors Total Site Interval Amount of grease per site 4 Grease nipple drive motor all 3000 operating hours 1 time per year minim...

Страница 41: ...Loosen the lock nut 4 Raise the motor with the locking screw until the required belt tension is reached 5 Tighten the lock nut again 6 Tighten attachment bolts on the motor flange 7 Fix the belt cover...

Страница 42: ...expires Dispose of old grease in line with environmental disposal guidelines Installation and maintenance work may only be carried out by authorised expert staff in line with the regulations concernin...

Страница 43: ...owly the exit screen Remove locking bolts 5 Discharge the screen along the discharge rails 6 When changing or replacing the exit screen put back on discharge rail and push back 7 Put locking bolts bac...

Страница 44: ...nuts s next page 8 Loosen the bolts s next page diagonal so that the disc springs s next page are lifting off from the sealing washer s next page and the bolts are idle 9 Loosen and remove slotted ro...

Страница 45: ...ange the cutting discs 10 Loosen and remove ring incl bolts and disc springs from the thread M150x2 11 Remove sealing washer 12 Remove bulkhead wall s prior page and the 2 pcs side parts s prior page...

Страница 46: ...xperience and qualifications should be given the job of disposal 13 Points of integration If the machine is to be integrated into an existing circuit or production line danger can occur at the points...

Страница 47: ...nual RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 46 Service department 43 6244 7016 27 43 6244 7016 47 43 6244 7016 69 Fax 43 6244 7016 83 E Mail service untha com 15 Star...

Страница 48: ...ady for start 4 Control Key Fortress Key Control key inserted to control panel and fortress key inserted and locked in to allow control circuit to operate 3 Door Key Key to open switchboard door 2 For...

Страница 49: ...hredder may now be started When fully operational signal will be sent to control panel to allow conveyor to be started 7 Compressor Compressor may now be started to allowe shredder to operate 12 Shred...

Страница 50: ...5 5 5 5 5 5 47 Operating manual RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 47 Appendix...

Страница 51: ...5 5 5 5 5 5 48 Operating manual RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 48 Declaration of Incorporation...

Страница 52: ...5 5 5 5 5 5 49 Operating manual RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 49 Layout...

Страница 53: ...riginal spare parts from UNTHA may be used Otherwise the guarantee expires Ordering must be done through the manufacturer or an authorised dealer The following information is required when placing an...

Страница 54: ...5 5 5 5 5 5 51 Operating manual RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 51 Cutting system plane and assembly sketch...

Страница 55: ...5 5 5 5 5 5 52 Operating manual RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 52 Frequency inverter...

Страница 56: ...5 5 5 5 5 5 53 Operating manual RS100 4 S BA AB 4485 RS100 Englisch doc Erstelldatum 30 05 2011 14 57 00 53 Electrics Circuitry plans and function descriptions...

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