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Ultraflex UC130-SVS, Руководство по установке и обслуживанию

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Installation and Maintenance Manual

ULTRAFLEX

E

N

G

L

ISH

HYDRAULIC CYLINDER FOR OUTBOARD ENGINE 

  

-  

page 27 

of 83

NOTES

Содержание UC130-SVS

Страница 1: ...HYDRAULIC CYLINDER FOR OUTBOARD ENGINES UC 130 InstallationandMaintenanceManual R PARTNER F R A N A IS ITA LIANO ENGLISH Dr No 34601 b 17 07 2019 Rev 1...

Страница 2: ...gn in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market needs and to increase the custome...

Страница 3: ...ENTS 11 3 2 NECESSARY TOOLS 11 3 3 STANDARD STARBOARD CYLINDER INSTALLATION 12 3 4 HOSE INSTALLATION 15 3 5 TYPE OF INSTALLATION 16 3 6 FILLING AND PURGING 18 3 6 1 POSITIONING OF THE OIL BOTTLE 19 3...

Страница 4: ...allationandMaintenanceManual ULTRAFLEX ENGLISH page4of83 HYDRAULIC CYLINDER FOR OUTBOARD ENGINE DOCUMENT REVISIONS Rev Date Revision description 0 15 01 2019 First edition 1 24 06 2019 Addition of was...

Страница 5: ...ll the operations which must be carried out by qualified or skilled staff in order to avoid hazards We recommend training the staff in charge of the product installation and checking their knowledge N...

Страница 6: ...r l Via Milite Ignoto 8A 16012 Busalla GE Italy Tel 39 010 962 01 Fax 39 010 962 0333 Email service ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442 Parkland Drive Sa...

Страница 7: ...ction With the consequent cylinder movement the oil will flow to the pump through the hoses and at the same time moves the engine or the helm which are connected to the cylinder The pumps are equipped...

Страница 8: ...on counter rotating engines up to 600 hp max of combined horsepower and up to 65 m p h counter rotating engines up to 700 hp max of combined horsepower and up to 75 m p h MAIN STATION ADDITIONAL STATI...

Страница 9: ...s as described in the previous paragraph The cylinder is installed to the tilt tube rod of the available engines on the market as shown in the attached document Application guide It is possible to mee...

Страница 10: ...claim to the forwarder and inform the supplier WARNING The staff in charge of handling must operate with protective gloves and safety shoes The product weight with its packaging is 8kg 18 pounds and...

Страница 11: ...ngine steering cylinder ENGINE JACK PLATE APPLICATION TO THE TRANSOM A jack plate installation will change all the application clearances A new clearance check must be completed with the tilting of th...

Страница 12: ...own in the picture 6 Grease the tilt tube rod 8 by using marine grease CAUTION During this phase an oil leak from the fittings can occur This oil must not be discharged into the sea in any case 2 Posi...

Страница 13: ...n the opposite side of the bull horns to avoid their wear during engine lifting and lowering 9 Once the correct spacers have been chosen remove the tilt tube rod 10 Insert the tilt tube rod through a...

Страница 14: ...OUTBOARD ENGINE 18 Tighten the set screw 6 on the adjustment collar 7 by using an 1 8 wrench with a torque of 3 Nm 2 lb ft 6 7 l l NOTICE Check periodically the clearance absence between the ring nut...

Страница 15: ...Nm 15 lb ft according to the following instructions minimum hose bend radius 250 mm no interference during engine tilting no interference with the transom WARNING An excessive hose bend could result i...

Страница 16: ...rs in parallel shall be long enough to allow the two engines to tilt independently 3 5Typeofinstallation The UC130 hydraulic cylinder for outboard engines can be installed with different configuration...

Страница 17: ...er station helm 2 lower station helm 3 starboard cylinder 4 port cylinder 5 hydraulic hose fittings 6 tie bar 7 kit OB 2C 8 kit OB 2S 9 kit OB WARNING The central hoses connecting the two cylinders in...

Страница 18: ...ensuring great results as far as the product duration and performances are concerned in several environmental conditions ULTRAFLEX hydraulic oil complies with standard ISO 10592 concerning hydraulic...

Страница 19: ...d pierce it with the pin as shown in the picture to ease the oil passage towards the pump Fill the pump until no air bubbles are visible in the hose While replacing the oil bottle during the filling p...

Страница 20: ...ngs and push the cylinders to one side up to the end stroke Position the oil bottle as described in paragraph 3 6 1 Follow the same bleeding procedure described for the single steering station single...

Страница 21: ...cedure at least 4 times to ensure the absence of air in the system WARNING Repeat the procedure at least 3 times to ensure the absence of air in the system The purging procedure is the same for dual s...

Страница 22: ...lation Do not disassemble the hydraulic connections before bleeding the oil in the system completely The hoses can contain high pressure oil DANGER WARNING Do not put the feet on the cylinder Check th...

Страница 23: ...ning every six months and make sure that they are not damaged Clean the system using water and non abrasive soap WARNING WARNING WARNING After the first 10 hours of use and then periodically check the...

Страница 24: ...ulting from incorrect disassembly PROBLEM CAUSE SOLUTION Blockage in the hoses between steering system and cylinder Air in the system Leaks from the cylinder bleeder Coiled hose Helm has been mounted...

Страница 25: ...bleeding procedure of the system Look for the leak and contact specialized staff Oil leak Mount the helm with the filling hole in up position The steering wheel is too small Lack of fitting sealant Dr...

Страница 26: ...y reason the steering system is put out of service it is necessary to follow some rules in order to respect the environment Sheaths pipelines plastic or non metallic components must be disassembled an...

Страница 27: ...InstallationandMaintenanceManual ULTRAFLEX ENGLISH HYDRAULIC CYLINDER FOR OUTBOARD ENGINE page27of83 NOTES...

Страница 28: ...InstallationandMaintenanceManual ULTRAFLEX ENGLISH page28of83 HYDRAULIC CYLINDER FOR OUTBOARD ENGINE NOTES...

Страница 29: ...CILINDRO IDRAULICO PER MOTORI FUORIBORDO UC 130 Manualediinstallazioneemanutenzione R ITA LIANO SOCIO...

Страница 30: ...impostare le azioni per mantenere e migliorare nel tempo gli standard di qualit perseguire un continuo miglioramento dell efficacia e dell efficienza dei processi per poter essere sempre in sintonia c...

Страница 31: ...9 3 3 INSTALLAZIONE DEL CILINDRO STANDARD STARBOARD 40 3 4 INSTALLAZIONE TUBI 43 3 5 TIPI DI INSTALLAZIONE 44 3 6 RIEMPIMENTO E SPURGO 46 3 6 1 POSIZIONAMENTO DELLA BOTTIGLIA DELL OLIO 47 3 6 2 SINGOL...

Страница 32: ...e manutenzione ULTRAFLEX pag 32di83 CILINDRO IDRAULICO PER MOTORE FUORIBORDO ITA LIANO INDICE DELLE REVISIONI DEL DOCUMENTO Rev Data Descrizione della revisione 0 15 01 2019 Prima realizzazione 1 24 0...

Страница 33: ...uni termini nautici contenuti nel presente manuale LEGENDA m p h miglia ora km h chilometri ora 10 m p h 8 69 nodi 10 m p h 16 1 km h 10 nodi 11 5 m p h 10 nodi 18 5 km h 10 km h 6 21 m p h 10 km h 5...

Страница 34: ...RMATIVA UFLEX S r l Via Milite Ignoto 8A 16012 Busalla GE Italy Tel 39 010 962 01 Fax 39 010 962 0333 Email service ultraflexgroup it www ultraflexgroup it Nord Sud Centro America UFLEX USA 6442 Parkl...

Страница 35: ...ubi e nello stesso tempo sposta il motore o il timone dell imbarcazione collegati al cilindro stesso Le pompe dotate di una valvola di non ritorno che ha la funzione d impedire il flusso dell olio all...

Страница 36: ...OLO CILINDRO STANDARD versione starboard Con SINGOLO CILINDRO STANDARD versione starboard e BARRA DI ACCOPPIAMENTO Con DOPPIO CILINDRO starboard port fino a max 350hp oppure fino a max 65 m p h motori...

Страница 37: ...due cilindri uno standard e l altro port connessi da una barra di accoppiamento Nella versione standard il braccio di rinvio montato sulla destra mentre nella versione port il braccio di rinvio monta...

Страница 38: ...n 2 rondelle 2 1 Avvertenze generali 2 TRASPORTO Il peso del prodotto con il suo imballo 8Kg 18 pounds e quindi la sua movimentazione pu essere effettuata manualmente 2 2 Contenuto imballo Prima dell...

Страница 39: ...ione richiesti Un nuovo controllo dello spazio libero deve essere completato con la rotazione del motore in abbinamento con il movimen to verticale della piastra di sollevamento in tutte le posizioni...

Страница 40: ...nte 5 sul braccetto motore chiedere al proprio motorista quale sia la coppia massima ammessa Se questa fosse inferiore a quella in dicata nel presente manuale serrare alla coppia indicata dal motorist...

Страница 41: ...le rondelle 11 sulle due estremit del l asta del tubo motore ingrassare la filettatura dei dadi 12 con grasso antigrippaggio tipo MOLYKOTE 1000 o simili avvitarli con una chiave da 3 4 serrandoli con...

Страница 42: ...ANO 18 Avvitare il grano 6 della ghiera di regolazione fine 7 con una chiave a brugola da 1 8 e serrar lo con una coppia di 3 Nm 2 lb x ft 6 7 l l NOTA Verificare periodicamente l assenza di giochi tr...

Страница 43: ...x ft rispettando quanto segue raggio minimo di curvatura dei tubi 250 mm assenza di interferenza durante il tiltaggio del motore assenza di interferenze con lo specchio di poppa NO AVVERTENZA Una curv...

Страница 44: ...e con attenzione l esatto collegamento dei tubi come rappresentato dalle seguenti illustrazioni SINGOLA STAZIONE CILINDRO DOPPIO SINGOLA STAZIONE CILINDRO SINGOLO 1 stazione di guida 2 cilindro starbo...

Страница 45: ...OPPIA STAZIONE CILINDRO DOPPIO 1 stazione di guida primaria 2 stazione di guida supplementare 3 cilindro starboard 4 cilindro port 5 raccordi tubi idraulici 6 barra di accoppiamento 7 kit OB 2C 8 kit...

Страница 46: ...a lungo nel tempo l alto livello qualitativo e di performance dei prodotti ULTRAFLEX La sua particolare formula Zinco Free favorisce la protezione dall ossidazione marina La particolare miscela di co...

Страница 47: ...i dall aria presente all interno della camera figura 2 3 2 3 6 1Posizionamentodellabottigliadell olio Per effettuare questa operazione necessario il kit di riempimento olio 1 spillo 1 tubo trasparente...

Страница 48: ...raulici del cilindro e portare i cilindri in battuta da un lato Posizionare la bottiglia dell olio come indica to al paragrafo 3 6 1 Seguire la stessa procedura di spurgo indi cata nel caso di una sin...

Страница 49: ...garantire la completa assenza di aria all interno del circuito valvole di spurgo tappo con sfiato nero tappo senza sfiatoargento AVVERTENZA 3 7 Raccomandazione generale E molto importante verificare c...

Страница 50: ...ettuato lo scarico completo dell olio nel sistema Le tubazioni possono contenere olio ad alta pressione PERICOLO AVVERTENZA Non salire con i piedi sul cilindro Dopo l installazione e lo spurgo del sis...

Страница 51: ...rgere il sistema utilizzando acqua e sapone non aggressivo e non abrasivo Utilizzare esclusivamente olii idraulici compatibili indicati nel paragrafo caratteristiche tecniche e riem pimento e spurgo N...

Страница 52: ...formazioni e conseguenze derivanti da un errato smontaggio PROBLEMA POSSIBILE CAUSA INTERVENTO Bloccaggio nelle tubazioni tra la timoneria e il cilindro Aria nel sistema Trafilamento del raccordo di s...

Страница 53: ...a perso nale qualificato Perdita d olio Montare la timoneria col foro di riempi mento in posizione alta Il volante di guida troppo pic colo Mancanza di fluido sigilla rac cordi Svuotare la timoneria...

Страница 54: ...iasi motivo mettere fuori servizio il sistema di guida necessario osservare alcune regole fondamentali atte a salvaguardare l ambiente Guaine condotti flessibili componenti di materiale plastico o com...

Страница 55: ...CILINDRO IDRAULICO PER MOTORE FUORIBORDO pag 55di83 Manuale di installazione e manutenzione ULTRAFLEX ITA LIANO NOTE...

Страница 56: ...Manuale di installazione e manutenzione ULTRAFLEX pag 56di83 CILINDRO IDRAULICO PER MOTORE FUORIBORDO ITA LIANO NOTE...

Страница 57: ...VERIN HYDRAULIQUE POUR MOTEURS HORS BORD UC 130 Manueld installationetd entretien R ASSOCIE F R A N A IS...

Страница 58: ...e assurer au client la qualit du produit maintenir et am liorer continuellement les standard de qualit poursuivre une am lioration continue de l efficacit des processus afin de r pondre toujours aux e...

Страница 59: ...LS NECESSAIRES 67 3 3 INSTALLATION DU VERIN STANDARD STARBOARD 68 3 4 INSTALLATION TUYAUX 71 3 5 TYPES D INSTALLATION 72 3 6 REMPLISSAGE ET PURGE 74 3 6 1 POSITIONNEMENT DE LA BOUTEILLE DE L HUILE 75...

Страница 60: ...netd entretien ULTRAFLEX page60de83 VERIN HYDRAULIQUE POUR MOTEUR HORS BORD F R A N A IS R v Date Description de la r vision 0 15 01 2019 Premi re r alisation 1 24 06 2019 Ajout rondelle INDEX DES REV...

Страница 61: ...et le fonctionnement correct du produit DANGER Dommages imm diats qui CAUSENT des blessures graves la personne ou qui en provoquent la mort AVERTISSEMENT ATTENTION Les op rations pour l ex cution desq...

Страница 62: ...ORMATION UFLEX S r l Via Milite Ignoto 8A 16012 Busalla GE Italy Tel 39 010 962 01 Fax 39 010 962 0333 Email service ultraflexgroup it www ultraflexgroup it Am rique du nord du sud centrale UFLEX USA...

Страница 63: ...e au fin de course dans les deux sens oppos s Un syst me de gouvernement quilibr et facile manoeuvrer demande un choix correct du type de pompe accoupler au v rin ULTRAFLEX produit plusieurs mod les d...

Страница 64: ...rents jusqu 600 hp max de puissance combin e ou jusqu 65 m p h max moteurs avec sens rotatoires diff rents jusqu 700 hp max de puissance combin e ou jusqu 75 m p h max POSTE PRINCIPAL POSTE SUPPLEMENT...

Страница 65: ...d crit au paragraphe pr c dent Le v rin est apppliqu au tube de guidage des moteurs disponibles sur le march comme indiqu dans l annexe Application guide En effet gr ce l emploi de trois bras de renv...

Страница 66: ...l quipement standard soient dans l emballage voir liste En cas d endommagement notifier la r clamation au transporteur et informer votre fournisseur AVERTISSEMENT Le personnel charg de la manipulation...

Страница 67: ...L ARCASSE L installation d une semelle de v rin de levage changera tous les espaces libres d application demand s Un nouveau contr le de l espace libre doit tre termin avec la rotation du moteur simul...

Страница 68: ...c de la graisse marine 8 l l 1 0 l 9 l 9 ATTENTION Pendant cette phase une quantit d huile peut sortir des raccords cette huile ne doit absolument pas tre d charg e dans la mer 2 Positionner le moteur...

Страница 69: ...du tube de guidage travers un trier ensuite positionner les entretoises pr c demment identifi s entre la tige et le tube de guidage Ins rer la tige du tube de guidage la faire sortir du c t oppos du...

Страница 70: ...A N A IS 18 Serrer la vis sans t te 6 de la bague d espacement 7 l aide d une cl Allen de 1 8 avec couple de serrage de 3 Nm 2 lb ft 6 7 l l NOTE V rifier p riodiquement l absence de jeux entre la bag...

Страница 71: ...s instructions ci dessous rayon de courbure minimum des tuyaux 75 mm absence d interf rence pendant le basculement du moteur absence d interf rence avec l arcasse NON rayon de courbure minimum 75mm AV...

Страница 72: ...telle permettre le guidage ind pendant des deux moteurs 3 5Typesd installation POSTE DE GOUVERNEMENT UNIQUE VERIN UNIQUE POSTE DE GOUVERNEMENT UNIQUE VERIN DOUBLE Le v rin hydraulique pour moteurs ho...

Страница 73: ...ernement inf rieur 3 v rin starboard 4 v rin port 5 raccords tuyaux hydrauliques 6 barre d accouplement 7 kit OB 2C 8 kit OB 2S 9 kit OB POSTE DE GOUVERNEMENT DOUBLE VERIN UNIQUE POSTE DE GOUVERNEMENT...

Страница 74: ...es et stabilisants dont OL150 est compos permettent d obtenir un r sultat optimal en termes de dur e du produit et de constance de performance dans les diff rentes conditions environnementales L huile...

Страница 75: ...res Pour effectuer cette op ration il faut avoir le kit de remplissage huile 1 pointeau 1 tuyau transparent 1 raccord porte tuyau et 1 bec pour la bouteille huile NON fourni aiguille bouteille huile t...

Страница 76: ...s deux soupapes de purge sur les raccords tuyaux hydrauliques du v rin et pousser les v rins d un c t jusqu au fin de course Positionner la bouteille de l huile comme indiqu au paragraphe 3 6 1 Suivre...

Страница 77: ...l huile pr s du poste de gouvernement principal sup rieur selon ce qui est indiqu au paragraphe 3 6 1 Attendre que l huile atteigne le r servoir inf rieur et que les deux r servoirs soient remplis Sui...

Страница 78: ...l tement l huile du syst me Les tuyaux peuvent contenir de l huile pression DANGER AVERTISSEMENT Ne pas monter sur le v rin Apr s avoir install et purg le syst me effectuer un contr le avant de commen...

Страница 79: ...ssurer qu ils soient parfaitement intacts Nettoyer le syst me avec de l eau et du savon pas abrasif AVERTISSEMENT Utiliser exclusivement des huiles hydrauliques compatibles indiqu es au paragraphe car...

Страница 80: ...d cline toute responsabilit et la garantie est automatiquement annul e en cas de dommages caus s par l emploi de fluides diff rents de ceux qui sont recommand s dans ce manuel AVERTISSEMENT La direct...

Страница 81: ...ss Pertes d huile du bouchon du r servoir Bouchon avec vent noir plac sur la pompe suppl mentaire positionn e en bas Joint us e ou endommag e Niveau de l huile trop haut Raccords mal viss s ou avec co...

Страница 82: ...ervice pour quelques raisons que ce soit les r gles fondamentales suivantes doivent tre observ es pour la protection de l environnement Gaines conduits flexibles composants de mat riel plastique ou no...

Страница 83: ...Manueld installationetd entretien ULTRAFLEX VERIN HYDRAULIQUE POUR MOTEUR HORS BORD page83de83 F R A N A IS NOTES...

Страница 84: ...ULTRAFLEX S p A 16015 Casella Genova Italia Via Crose 2...

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