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Tuthill KINNEY SDV SDV-120, Инструкция по установке, эксплуатации, обслуживанию и ремонту, Страница: 5 / 44

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OIL LEVEL GAUGE

An oil level gauge (sight glass type) is located on the front end cover.  Oil should be filled to the top level of the Red Mark, or OL 

Mark.  Oil Levels are indicated as below for the pumps manufactured after October 2005:

OL:  

Original Line (Oil should be filled up to this line initially)

RH:  

Running High (During the Operation) ---- In this case, pump should be checked.

RL:  

Running Low (During the Operation) ---- In this case, pump should be checked.

 

WARNING:  If the oil level is too low, gears, bearings and mechanical seals will be damaged as a result of improper 

lubrication. 

If the pump were operated with low oil level, the gears and bearings would seize by lack of lubrications.  If the oil is overfilled, the 

oil temperature would get elevated and cause high gear noise and may affect integrities of the other parts within the DE (Drive End) 

Casing.  When pump is not in use, be sure to check the oil level and oil contamination, and then refill or change the oil when needed.  

The oil is splashed by rotation of the timing gears and lubricates the Bearings and Mechanical Seals.  

OIL LEVEL SENSOR

An oil level sensor is an optional item and may be installed inside the front end cover to sense low oil level and protect the 

mechanical seals and bearings.  In case of improper or low oil lubrication, the oil level switch will send a signal or alarm to alert an 

operator to refill the oil to the proper level.

MATERIALS OF CONSTRUCTION

Housing:

Ductile Iron (A536 Grade 60-40-18)

Various optional corrosion protection coatings (PTFE,NiFlon & NIFA) are available when requested.

Screw:

Various optional corrosion protection coatings (PTFE,NiFlon & NIFA) are available when requested.

Cast Iron (A48 Class No. 30)

Shaft:

Cr-Mo Alloy Steel (AISI-SAE 4140)

Lip Seals:

PTFE and Carbon mix (Turcon) in Stainless Steel body

Slip Sleeve:

Ceramic coated Stainless Steel sleeve with an O-ring for serial numbers up to:

SDV-120: S/N 405

SDV-200: S/N 262

SDV-320: S/N 403

SDV-430: S/N 351

SDV-800: S/N 240

Polished Stainless Steel Sleeves (heat fitted) for serial numbers from:

SDV-120: S/N 406

SDV-200: S/N 263

SDV-320: S/N 404

SDV-430: S/N 352

SDV-800: S/N 241

Mechanical

Seals:

Rotor - Stainless Steel Body with Carbon #5 face

Stator - Stainless Steel with Tungsten Carbide coating

Содержание KINNEY SDV SDV-120

Страница 1: ...ATION OPERATION MAINTENANCE REPAIR MANUAL WARNING DO NOT OPERATE BEFORE READING MANUAL Tuthill Vacuum Blower Systems 4840 West Kearney Street Springfield Missouri USA 65803 8702 o 417 865 8715 800 825 6937 f 417 865 2950 www tuthillvacuumblower com 1861 Rev A 0912 ORIGINAL LANGUAGE ENGLISH ...

Страница 2: ...ly unfriendly chemical vapor pump discharge must be connected to the properly sized scrubber system to neutralize the harmful chemicals prior to the discharge to the atmosphere Laws and ordinances may pertain to your local area regarding discharge of oil mist oil vapor chemical vapor to atmosphere Check local laws and ordinances prior to operation of the pump with discharge to outside atmosphere D...

Страница 3: ... METHOD AFTER PUMP OPERATION 10 HANDLING PROCEDURE 11 ASSEMBLY OF PIPING 11 PIPING WORK 11 OPERATION 12 PREPARATION FOR OPERATION 12 OPERATION 12 PUMP SHUTDOWN 13 LUBRICATION 13 MAINTENANCE AND INSPECTION 13 GENERAL 13 PERIODIC INSPECTION SCHEDULE 13 DRY VACUUM PUMP MAINTENANCE INSPECTION SCHEDULE 14 DISASSEMBLY AND REASSEMBLY 15 16 DISASSEMBLY PROCEDURE 15 REASSEMBLY PROCEDURE 16 VACUUM SYSTEM CH...

Страница 4: ...AL OF OPERATION The SDV Dry Screw Vacuum Pump is a single stage dry running non contact variable pitch screw type vacuum pump The design principle of the SDV is simple Two parallel variable pitch screws having a highly sophisticated surface profile consisting of an Archimedean and Quimby curve and an arc rotate in opposite directions Drive shaft rotation is CW when viewed from the motor end drive ...

Страница 5: ...ming gears and lubricates the Bearings and Mechanical Seals OIL LEVEL SENSOR An oil level sensor is an optional item and may be installed inside the front end cover to sense low oil level and protect the mechanical seals and bearings In case of improper or low oil lubrication the oil level switch will send a signal or alarm to alert an operator to refill the oil to the proper level MATERIALS OF CO...

Страница 6: ...122 50 122 50 122 50 122 50 122 50 122 50 Discharge Gas F C 392 200 392 200 482 250 482 250 572 300 572 300 572 300 Oil F C 158 70 158 70 158 70 158 70 158 70 158 70 158 70 Grease F C 176 80 176 80 176 80 176 80 176 80 176 80 176 80 Noise dBA 4 72 72 80 80 85 85 90 Weight lbs kg 396 180 484 220 616 280 770 350 1212 550 2310 1050 2970 1350 Dimmensions L x W x H 5 Inches mm 19 13 1 10 3 483 332 262 ...

Страница 7: ...oling water discharge temperature For SDV 200 and larger sized pumps the cooling water circuit is extended to the process exhaust silencer For SDV 120 silencer is not jacketed hence cooling water circuit is not extended to the process exhaust silencer Figure 1 Typical Process and Inlet Discharge for SDV 120 with Once Through Cooling S FI MOTOR SILENCER PROCESS INLET VG PI FSL TI COOLING WATER SUPP...

Страница 8: ...d pumps the cooling water circuit is extended to the process exhaust silencer For SDV 120 silencer is not jacketed hence cooling water circuit is not extended to the process exhaust silencer Figure 3 Typical Process and Inlet Discharge for SDV 120 with fan cooled re circulated cooling water system Figure 4 Typical Process and Inlet Discharge for all other SDV models with fan cooled re circulated c...

Страница 9: ...ted to two purge connection nozzles on the Front End Cover Non Drive End NDE Seal Purge should be connected to two purge connection nozzles on the Rear End Plate REP For SDV 120 there s only one Non Drive End NDE Seal Purge connection nozzle Both Drive End DE and Non Drive End NDE Seal Purges can be manifolded from a single source of purge gas supply Seal Purge pressure should be below 0 5 kg cm2g...

Страница 10: ...t have a high potential for build up and are aggressive in nature such as processes with Oligomer Monomer Polymer Resin etc should be cleaned out regularly by Steam Flushing 1 Steam pressure Approximately 1 kg cm2g 14 22 psig 2 System Isolation Disconnect all electrical and control powers and place lockout tags on the MCC and or Control Panel to ensure no one accidentally starts the pump during th...

Страница 11: ...le After initial start up and continued operation of the SDV pump for several hours disassemble the process inlet piping from the pump and check the strainer for cleanliness If there are any particulates strained such as weld slags etc clean the mesh strainer and replace to the pump process inlet nozzle It is highly recommended to check this strainer regularly for its integrity and cleanness 3 It ...

Страница 12: ...arts within the DE Drive End Casing OPERATION 1 Ensure the direction of the pump rotation is correct CW Clockwise direction looking from the motor A pump rotational direction check can be done by jogging the pump a brief moment while checking the rotational direction of the motor fan If the motor rotates CCW Counter Clockwise correct the power cable connections and check the rotational direction a...

Страница 13: ... some cases the screws and the casing may have become corroded This corrosion will cause the clearance between the screws and casings to increase and increase the slip internal reverse flow flow of gas from the pump discharge to the suction The pumping capacity of the pump is then decreased In this case the pump must be shutdown and clearances must be measured and verified in order to determine re...

Страница 14: ...ction correct Suction Discharge Pressure Is the pressure as specified Noise Vibration Any abnormal sound or vibration Temperatures Any excessive oil or water temperature Cooling Liquid Leak Check for leakage of the cooling liquid Oil Level Gauge Is oil at proper level Water contamination on free end cover What is the color Has it changed to reddish brown Cooling Water Pressure Is the pressure as s...

Страница 15: ...ide NDS Non Drive Side DE Drive End NDE Non Drive End FEC Front End Cover FEP Front End Plate REP Rear End Plate DISASSEMBLY PROCEDURE FEC DISASSEMBLY 1 Disconnect all process and utility piping and electrical controls connections 2 Remove motor coupling key 3 Drain oil and cooling liquid from the pump 4 Relocate the pump to a safe workbench suitable for disassembly reassembly work Workbench shoul...

Страница 16: ...In position 4 Insert Lantern Rings with O rings O ring side UP Ensure the O rings are in place within the O ring glands 5 Check the Mechanical Seal Stator A O rings materials of construction Where the application requires special O rings such as Kalrez O rings ensure the O rings on Mechanical Stator A are meet the requirements If required replace the Mechanical Seal Stator A O rings with correct O...

Страница 17: ...ace NDS Timing Gear key and NDS Timing Gear onto the Driven Shaft 39 Replace Lockwashers and Locknuts Bend one edge the Lockwasher to fix its location 40 Replace DS Timing Gear onto the Drive Shaft 41 Install Power Lock on the DS Timing Gear 42 Insert feeler gauge into the Screw clearance inside of the process inlet nozzle as shown on the Figure 4 43 Per the Screw Clearance Table set the clearance...

Страница 18: ...al between the inlet and outlet of the pump Interference between screws Reset the screw E clearance reset the timing gear Interference between screws and casing Reset the D clearance Blocked discharge nozzle or piping and increased back pressure Drain clean discharge nozzle and piping Overheat Excessive oil in FEC Check oil level and adjust the oil level if required High vacuum pump inlet temperat...

Страница 19: ...Make sure the power supply is cut off SPECIAL TOOL LIST DESCRIPTION SPECIFICATION MATERIAL SDV 120 SDV 320 SDV 430 SDV 800 SDV 1500 SDV 2700 1 Bearing Pusher 3206 NJ206 Al bar 3208 NJ208 6207 Al bar 3308 6308 6207 NJ208 Al bar 3309 NJ309 3308 6308 Al bar 3216 2216 6314 Al bar 2 ea PTFE PTFE Aluminum 2 Mech Seal Pusher Special Aluminum 3 Lip Seal Puller Lip Seal Pusher Consult factory PTFE 4 Bearin...

Страница 20: ...3 64 62 12 58 8 6 41 7 9 5 44 47 1 66 56 32 53 35 34 62 61 67 46 40 45 38 54 18 37 68 36 69 39 28 57 27 48 51 10 43 49 11 2 71 59 13 14 42 55 65 15 16 21 50 24 23 22 20 63 31 4 33 60 17 SDV 120 200 EXPLODED VIEW DRAWING NOTES ...

Страница 21: ...1 TIMING GEAR A 1 32 TIMING GEAR B 1 33 POWER LOCK 2 34 LOCKNUT 1 35 LOCKWASHER 1 36 SEAL ADAPTER HOUSING 1 SDV 120 200 PARTS LIST ITEM NO DESCRIPTION QTY 37 MECHANICAL SEAL STATOR B 1 38 MECHANICAL SEAL ROTOR B 1 39 SEAL ADAPTER HOUSING COVER 1 40 BLIND PLATE A 1 41 BLIND PLATE B 1 42 BLIND PLATE C 1 43 BLIND PLATE D 1 44 KEY 1 45 SIGHT GLASS ASSEMBLY 2 46 BLIND PLATE GASKET A 1 47 BLIND PLATE GA...

Страница 22: ...EW DRAWING NOTES 28 24 69 54 61 18 26 27 67 25 49 3 55 12 42 6 8 7 9 45 5 58 59 1 53 50 59 65 44 38 39 60 10 41 47 11 2 48 68 56 66 62 13 19 64 46 40 52 14 15 15 1 16 20 23 21 22 33 30 32 31 29 4 51 43 71 36 57 35 34 17 63 70 37 ...

Страница 23: ...29 LOCKWASHER 2 30 GREASE COVER 2 31 TIMING GEAR A 1 32 TIMING GEAR B 1 33 POWER LOCK 2 34 LOCKNUT 1 35 LOCKWASHER 1 ITEM NO DESCRIPTION QTY 36 SEAL ADAPTER HOUSING 1 37 MECHANICAL SEAL STATOR B 1 38 MECHANICAL SEAL ROTOR B 1 39 SEAL ADAPTER HOUSING COVER 1 40 BLIND PLATE A 1 41 BLIND PLATE B 1 42 BLIND PLATE C 1 43 BLIND PLATE D 1 44 KEY 1 45 SIGHT GLASS ASSEMBLY 2 46 BLIND PLATE GASKET A 1 47 BL...

Страница 24: ...EW DRAWING NOTES 28 69 54 24 25 27 26 18 67 61 3 49 55 12 8 9 7 5 59 50 6 39 42 1 59 53 45 58 44 38 65 41 10 47 64 11 2 46 40 52 48 56 13 66 68 62 19 14 51 33 15 1 22 23 20 16 30 29 21 60 31 32 43 4 57 63 17 34 37 35 36 70 15 71 ...

Страница 25: ...R 2 29 TIMING GEAR A 1 30 TIMING GEAR B 1 31 POWER LOCK 2 32 LOCK NUT 1 33 LOCK WASHER 1 34 SEAL ADAPTER HOUSING 1 35 MECH SEAL STATOR 1 ITEM NO DESCRIPTION QTY 36 MECH SEAL ROTATOR 1 37 SEAL ADAP HOUSING COVER 1 38 BLIND PLATE A 1 39 BLIND PLATE B 1 40 BLIND PLATE C 1 41 BLIND PLATE D 1 42 KEY 1 43 SIGHT GLASS ASS Y 2 44 BLIND PLATE GASKET A 1 45 BLIND PLATE GASKET B 1 46 BLIND PLATE GASKET C 1 4...

Страница 26: ... VIEW DRAWING NOTES 30 19 28 29 27 26 8 25 9 3 6 12 5 41 47 54 44 56 53 31 34 35 45 4 38 18 36 39 37 46 40 57 65 66 1 60 7 58 59 62 62 64 68 52 43 10 49 11 51 13 14 42 2 48 55 15 20 67 61 69 22 50 16 24 21 17 23 63 32 33 ...

Страница 27: ...LOCK WASHER 2 30 GREASE COVER 2 31 TIMING GEAR A 1 32 TIMING GEAR B 1 33 POWER LOCK 2 34 LOCKNUT 1 35 LOCK WASHER 1 ITEM NO DESCRIPTION QTY 36 SEAL ADAPTER HOUSING 1 37 MECHANICAL SEAL STATOR B 1 38 MECHANICAL SEAL ROTOR B 1 39 SEAL ADAPTER HOUSING COVER 1 40 BLIND PLATE A 1 41 BLIND PLATE B 1 42 BLIND PLATE C 1 43 BLIND PLATE D 1 44 KEY 1 45 SIGHT GLASS ASSEMBLY 2 46 BLIND PLATE GASKET A 1 47 BLI...

Страница 28: ...28 NEW SDV 320 EXPLODED VIEW DRAWING NOTES ...

Страница 29: ... 2 29 TIMING GEAR A 1 30 TIMING GEAR B 1 31 POWER LOCK 2 32 LOCK NUT 1 33 LOCK WASHER 1 34 SEAL ADAPTER HOUSING 1 35 MECH SEAL STATOR B 1 36 MECH SEAL ROTATOR B 1 ITEM NO DESCRIPTION QTY 37 SEAL ADAPTER HOUSING COVER 1 38 BLIND PLATE A 1 39 BLIND PLATE B 1 40 BLIND PLATE C 1 41 BLIND PLATE D 1 42 KEY 1 43 SIGHT GLASS ASS Y 2 44 BLIND PLATE GASKET A 1 45 BLIND PLATE GASKET B 1 46 BLIND PLATE GASKET...

Страница 30: ...VIEW DRAWING NOTES 27 43 10 49 64 58 11 51 13 14 22 50 42 2 48 55 15 16 24 21 17 23 20 68 70 62 54 31 33 52 32 34 35 45 4 38 18 36 39 37 66 67 60 6 41 47 44 57 53 46 40 1 59 63 63 5 30 19 28 29 26 8 25 3 12 65 69 61 56 7 9 ...

Страница 31: ...HER 2 30 GREASE COVER 2 31 TIMING GEAR A 1 32 TIMING GEAR B 1 33 POWER LOCK 2 34 LOCKNUT 1 35 LOCK WASHER 1 ITEM NO DESCRIPTION QTY 36 SEAL ADAPTER HOUSING 1 37 MECHANICAL SEAL STATOR B 1 38 MECHANICAL SEAL ROTOR B 1 39 SEAL ADAPTER HOUSING COVER 1 40 BLIND PLATE A 1 41 BLIND PLATE B 1 42 BLIND PLATE C 1 43 BLIND PLATE D 1 44 KEY 1 45 SIGHT GLASS ASSEMBLY 2 46 BLIND PLATE GASKET A 1 47 BLIND PLATE...

Страница 32: ...DRAWING NOTES 59 28 25 27 26 18 67 61 3 49 55 12 8 6 39 45 51 44 38 71 43 50 53 33 30 58 70 32 65 69 54 41 10 24 47 48 56 42 13 66 68 62 19 9 7 5 1 59 64 11 2 46 40 52 14 15 1 22 23 20 16 29 21 60 31 4 57 63 17 34 37 35 36 72 15 73 ...

Страница 33: ...G GEAR A 1 30 TIMING GEAR B 1 31 POWER LOCK 2 32 LOCK NUT 1 33 LOCK WASHER 1 34 SEAL ADAPTER HOUSING 1 35 MECH SEAL STATOR 1 36 MECH SEAL ROTATOR 1 ITEM NO DESCRIPTION QTY 37 SEAL ADAP HOUSING COVER 1 38 BLIND PLATE A 1 39 BLIND PLATE B 1 40 BLIND PLATE C 1 41 BLIND PLATE D 1 42 KEY 1 43 SIGHT GLASS ASS Y 2 44 BLIND PLATE GASKET A 1 45 BLIND PLATE GASKET C 1 46 BLIND PLATE GASKET B 47 BLIND PLATE ...

Страница 34: ...VIEW DRAWING NOTES 30 19 28 29 27 26 8 25 3 6 12 5 44 58 1 7 9 63 65 69 61 57 41 47 55 54 53 52 31 34 35 45 46 40 63 59 43 10 49 11 51 13 14 22 50 42 2 48 56 15 16 24 21 17 23 20 68 70 62 64 32 33 4 38 18 36 39 37 66 67 60 ...

Страница 35: ...SHER 2 30 GREASE COVER 2 31 TIMING GEAR A 1 32 TIMING GEAR B 1 33 POWER LOCK 2 34 LOCKNUT 1 35 LOCK WASHER 1 ITEM NO DESCRIPTION QTY 36 SEAL ADAPTER HOUSING 1 37 MECHANICAL SEAL STATOR B 1 38 MECHANICAL SEAL ROTOR B 1 39 SEAL ADAPTER HOUSING COVER 1 40 BLIND PLATE A 1 41 BLIND PLATE B 1 42 BLIND PLATE C 1 43 BLIND PLATE D 1 44 KEY 1 45 SIGHT GLASS ASSEMBLY 2 46 BLIND PLATE GASKET A 1 47 BLIND PLAT...

Страница 36: ...DRAWING NOTES 59 50 28 69 54 24 25 27 26 18 67 61 3 49 55 12 8 6 39 42 9 7 5 1 59 53 45 51 58 70 44 38 71 43 65 41 10 47 64 11 2 46 40 52 48 56 13 66 68 62 19 14 33 15 1 22 23 20 16 30 29 21 60 31 32 4 57 63 17 34 37 35 36 72 15 73 ...

Страница 37: ...GEAR A 1 30 TIMING GEAR B 1 31 POWER LOCK 2 32 LOCK NUT 1 33 LOCK WASHER 1 34 SEAL ADAPTER HOUSING 1 35 MECH SEAL STATOR 1 36 MECH SEAL ROTATOR 1 ITEM NO DESCRIPTION QTY 37 SEAL ADAP HOUSING COVER 1 38 BLIND PLATE A 1 39 BLIND PLATE B 1 40 BLIND PLATE C 1 41 BLIND PLATE D 1 42 KEY 1 43 SIGHT GLASS ASS Y 2 44 BLIND PLATE GASKET A 1 45 BLIND PLATE GASKET B 1 46 BLIND PLATE GASKET C 47 BLIND PLATE GA...

Страница 38: ...DV 1500 EXPLODED VIEW DRAWING NOTES 17 27 26 25 23 24 3 5 6 37 43 41 48 1 42 36 12 7 8 9 52 60 2 44 38 14 13 19 18 15 29 40 51 50 47 11 10 31 49 55 57 58 54 59 45 39 21 22 20 53 28 30 4 46 56 33 16 32 35 34 ...

Страница 39: ...G 2 26 BEARING PUSHER 2 27 GREASE COVER 2 28 TIMING GEAR A 1 29 TIMING GEAR B 1 30 POWER LOCK 2 ITEM NO DESCRIPTION QTY 31 GEAR STOPPER 1 32 SEAL ADAPTER HOUSING 1 33 MECHANICAL SEAL STATOR 1 34 MECH SEAL ROTOR 1 35 DUST COVER 1 36 BLIND PLATE A 1 37 BLIND PLATE B 1 38 BLIND PLATE C 1 39 BLIND PLATE D 1 40 BLIND PLATE E 1 41 BLIND PLATE F 1 42 BLIND PLATE GASKET A 1 43 BLIND PLATE GASKET B 1 44 BL...

Страница 40: ...SDV 2700 EXPLODED VIEW DRAWING NOTES 17 27 26 25 23 24 3 13 19 15 5 6 37 42 40 46 49 48 45 1 41 36 10 12 7 8 9 47 53 50 52 58 2 43 38 14 18 21 22 20 29 51 28 30 4 49 39 44 54 33 16 32 35 11 31 55 56 34 57 ...

Страница 41: ... 6 25 LANTERN RING 2 26 BEARING PUSHER 2 27 GREASE COVER 2 28 TIMING GEAR A 1 29 TIMING GEAR B 1 ITEM NO DESCRIPTION QTY 30 POWER LOCK 1 31 GEAR STOPPER 1 32 SEAL ADAPTER HOUSING 1 33 MECHANICAL SEAL STATOR B 1 34 MECHANICAL SEAL ROTOR B 1 35 DUST COVER 1 36 BLIND PLATE A 1 37 BLIND PLATE B 1 38 BLIND PLATE C 1 39 BLIIND PLATE D 1 40 BLIND PLATE E 1 41 BLIND PLATE GASKET A 1 42 BLIND PLATE GASKET ...

Страница 42: ...oid warranty Installation and transportation costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE After Buyer s subm...

Страница 43: ...e Diameter Any other special accessories supplied or in use Motor Sheave Diameter Motor RPM HP NOTES IMPORTANT All KINNEY vacuum pumps manufactured by Tuthill Vacuum Blower Systems are date coded at time of shipment In order to assure you of the full benefits of the product warranty please complete tear out and return this product registration card Company _________________________________________...

Страница 44: ...LED IN THE UNITED STATES ATTN CUSTOMER SERVICE VACUUM PRODUCTS TUTHILL VACUUM BLOWER SYSTEMS PO BOX 2877 SPRINGFIELD MO 65890 2150 POSTAGE WILL BE PAID BY ADDRESSEE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 2912 SPRINGFIELD MO ...

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