7
Read the Owner’s Manual for Safe Operation carefully. Failure
1.
to follow the rules for safe operation and the instructions can
cause a malfunction of the boiler and result in death, serious
bodily injury, and/or property damage.
Before servicing, allow boiler to cool. Always shut off any electric-
2.
ity and oil supply to the boiler when working on it.
Inspect oil line and connections for leaks.
3.
Verify oil burner nozzle is the proper size. Over-firing will
4.
result in early failure of the boiler sections, and result in a po-
tentially dangerous situation.
Never vent this boiler into an enclosed space. Always vent to the
5.
outside. Never vent to another room or inside a building.
Be sure there is adequate air supply for complete combustion.
6.
Follow a regular service and maintenance schedule for efficient,
7.
safe and reliable operation.
Be aware when piping the relief valve that if the system pressure
8.
exceeds the safe limit of 30 pounds per square inch, the relief valve
will automatically lift open. Lifting of the relief valve can discharge
large quantities of steam and hot water, which may damage the
surroundings. Before installing the relief valve read the manufac-
turer’s instructions and maintenance section of the manual on re-
lief valves. The safety relief valve must be piped to a safe location.
Check with authorities having jurisdiction.
Installation and sizing of the expansion tank must consider the
9.
heating systems total water volume, temperature, boiler initial
fill pressure, and system arrangement. An improperly installed
and sized expansion tank may result in frequent lifting of the
relief valve or other heating system problems. For proper instal-
lation, sizing, and maintenance of the expansion tank follow
the guidelines established by the boiler manufacturer and the
expansion tank manufacturer.
Expansion tank performance and life expectancy can be
10.
hindered by overfilling the boiler. The boiler manufacturer
recommends an initial fill pressure of 10-12 PSIG. For higher
fill pressures the expansion tank’s air charge will need to be
increased to match the fill pressure. Consult the expansion tank
manufacturer’s guidelines for sizing and selection.
Purging the heating system of air and gases when first putting
11.
the boiler into service is critical for proper circulation and quiet
performance. Once the air is purged, for boiler installations
using float type vents, the air vents should be closed for normal
operation. If air is heard or noticed by a loss of heat, purge the
system and open the vents for a short period of time.
SAFe iNSTALLATiON AND OPerATiON
BeFOre YOU STArT
Inspect the shipment carefully for any signs of damage. All
equipment is carefully manufactured, inspected and packaged. Our
responsibility ceases upon delivery of crated boiler to the carrier
in good condition. Any claims for damage or shortage in shipment
must be filed immediately against the carrier by the consignee. No
claims for variances form, or shortage in orders, will be allowed by
the manufacturer unless presented within sixty (60) days after receipt
of goods.
Complete all of the following prior to installing the boiler:
A. Check to be sure you have selected the right size boiler with the
proper capacity. The I=B=R rating of the boiler selected should
be greater than or equal to the calculated peak heating load (heat
loss) for the building or area(s) served by the boiler and associated
hot water heating systems. See boiler rating and capacity table
previously listed in this manual. Any heat loss calculations used
should be based on approved methods.
B. Boiler must be supplied with the proper oil supply and oil piping,
sufficient fresh combustion air, and a suitable electrical supply.
C. Boiler must be connected to a suitable venting system and a piping
system adequate to distribute the heating load.
D. A thermostat must be properly located and installed for control of
the heating system.
NOTICE
If you cannot confidently address the requirements in
this manual, check with local authorities and obtain
professional help where needed. The
OPERATING
INSTRUCTIONS
and
MAINTENANCE
sections
in this manual are vital to the proper and safe operation
of the heating system. Take the time to be sure they are
all done.
