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FlexxPump4 D

User Manual

EN-

Safety

All persons working with the FP4 D must follow these operating instructions, in particu-

lar the safety instructions and the rules and regulations applicable at the place of use.

Generally applicable legal regulations and other rules as well as the relevant rules and

regulations for accident prevention (e.g. Personal Protective Equipment (PPE)) and

environmental protection must be observed.

2.1

EC/EU Directive

Within the scope of the EC/EU Directive, (re)commissioning of a machine on which the

FP4 D has been installed and/or fitted is prohibited until it has been clearly established

that the machine complies with the provisions of the applicable Directive.

An EC/EU declaration of conformity for the FP4 D can be found in the appendix (chap-

ter 11.2).

2.2

Hazards

In order to avoid danger to the user or damage to the machine on which the FP4 D

is used, the FP4 D may only be used for its intended purpose (chapter 2.5) and in a

technically safe condition.

Always inform yourself about the general safety instructions (chapter 2.7) before star-

ting to work.

2.3

Staff

Only qualified staff who has read and understood this manual may work with the FP4

D. Local and/or company regulations apply accordingly.

2.4

Reasonably predictabel misuse

Any use of the FP4 D which exceeds the maximum permissible technical data is gene-

rally considered to be improper and therefore prohibited.

Содержание Fle Pump4 Series

Страница 1: ...Original User Manual FlexxPump4 Direct 24V DC...

Страница 2: ...by means of special processes e g data processing data carriers and data networks even in part and or in extracts are reserved by TriboServ GmbH Co KG The content and technical specifications are sub...

Страница 3: ...3 Staff 07 2 4 Reasonably predictabel misuse 07 2 5 Usage for the intended purpose 08 2 6 Warranty and Liability 08 2 7 General safety instructions 09 3 Description of function 10 3 1 General informat...

Страница 4: ...l 12 seconds 33 8 2 5 Control signal 14 seconds 35 8 3 Output signals External control PLC 37 8 3 1 Empty level 38 8 3 2 Error Overload 40 8 3 3 Error Under or Overvoltage 41 8 3 4 Critical error 42 9...

Страница 5: ...FP4 D Therefore keep these instructions in a suitable place ideally in an easily accessible place in the surrounding area of the FP4 D Inform your colleagues who work in the local area of the machine...

Страница 6: ...of the safety instructions The safety instructions in this user manual are structured according to the following system CAUTION The text explains the consequences of disregarding the refe rence The te...

Страница 7: ...en clearly established that the machine complies with the provisions of the applicable Directive An EC EU declaration of conformity for the FP4 D can be found in the appendix chap ter 11 2 2 2 Hazards...

Страница 8: ...rotection must be observed Work and activities with and on the FP4 D are only permitted with appropriate authori sation chapter 2 3 All other uses than the aforementioned intended usage or the disrega...

Страница 9: ...can cause damage to the FP4 D Mount and check all screw connections with the permissible torques specified for this purpose Use a calibrated torque wrench WARNING Lubricants are flammable In case of f...

Страница 10: ...he FP4 D is available as a version with one two three or four lubricant outlets see Chapter 5 The outlets are secured by an integrated non return valve Approx 0 16 cm of lubricant is pumped during eac...

Страница 11: ...k and the serial number of the FP4 D are visible Refer to chapter 3 1 Fig 1 for the location of the nameplate and serial number 3 3 Scope of delivery The FP4 D is available in several different versio...

Страница 12: ...250 400 ml Lubricant characteristics grease up to NLGI class 2 oil up to 30 000 cSt Number of outlets 1 2 3 4 Hydraulic connection via PA Tube Number of lubrication points per outlet up to 4 in conju...

Страница 13: ...parts or damage must be reported immediately to the forwarding agent the insurance company or TriboServ GmbH Co KG in writing 4 2 Transport NOTICE Hard shocks e g due to falling or setting down too h...

Страница 14: ...document is ownership of FlexxPump 40 1 1 5 DIN A4 VK Artikel Nr Zust nderung Datum Name Gepr FlexxPump 40 With the FP4 D411 or FP4 D211 the theoretical two outlets of the built in one pump unit are...

Страница 15: ...gruppe Zeichnungsnr Drawing no Blatt Sheet Gewicht Weight Toleranzen Tolerances ISO 2768 1 m K Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2 Dieses Dokument ist Eigentum von This document is ownersh...

Страница 16: ...sing volume per pump unit possible yes Ma stab Scale Benennung Title Material Name Datum Date Warengruppe Zeichnungsnr Drawing no Blatt Sheet Gewicht Weight Toleranzen Tolerances ISO 2768 1 m K Schaum...

Страница 17: ...nal combination of the outlets of the first pump unit Number of pump units 2 Number of outlets 3 Differences in dosing volume per pump unit possible yes Ma stab Scale Benennung Title Material Name Dat...

Страница 18: ...volume per pump unit possible yes Ma stab Scale Benennung Title Material Name Datum Date Warengruppe Zeichnungsnr Drawing no Blatt Sheet Gewicht Weight Toleranzen Tolerances ISO 2768 1 m K Schaumstof...

Страница 19: ...atter into the FP4 D or the lubri cant Do not use pressurised air Make sure that there is no coarse dirt in the mounting area 2 Remove the housing from the power unit of the FP4 D Separate the housing...

Страница 20: ...D The end position is reached after two full rotations when the label of the lubricant cartridge is aligned with the front label of the FP4 D 3 Unscrewing the cartridge cap Turn the cap on the lubric...

Страница 21: ...e of the FP4 D using a suitable connecting cable Depending on the application both connection cables with straight or angled sockets can be used Please refer to chapter 8 1 for the condi tion of the c...

Страница 22: ...th Have all electrical connection work carried out by qualified personnel only Replace damaged cables or plugs immediately Before carrying out any electrical installation work observe the five safety...

Страница 23: ...d completely assembled In particular the bat tery must be inserted and a lubricant cartridge must be fitted 4 Execute 12 seconds control signal Execute the 12 seconds control signal The detailed descr...

Страница 24: ...FP4 D in its present version is designed exclusively for the lubricant grease The FP4 D cannot be used in the present version without a lubricant cartridge De pending on the version ordered the cartri...

Страница 25: ...e load e g relay may be connected After a longer standstill of the FP4 D the manual execution of the Quick Check is recommended You can use for example the 12 seconds control signal to trigger a certa...

Страница 26: ...nterface as high level 24 V DC The control signals must be generated as high level 24 V by the external controller PLC over certain times with a tolerance of 0 1 seconds The input signals that your FP...

Страница 27: ...ol signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The ope rating states are output by the FP4 D via PIN 4 a...

Страница 28: ...mation for the duration of the motor run ML The motor running time ML depends on various conditions including the counter pressure present or built up in the hydraulic system and the temperature With...

Страница 29: ...se time this control signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The ope rating states are output by the...

Страница 30: ...mation for the duration of the motor run ML The motor running time ML depends on various conditions including the counter pressure present or built up in the hydraulic system and the temperature With...

Страница 31: ...nit 2 is present After a certain pause time this control signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The...

Страница 32: ...mation for the duration of the motor run ML The motor running time ML depends on various conditions including the counter pressure present or built up in the hydraulic system and the temperature With...

Страница 33: ...ther After a certain pause time this control signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The operating s...

Страница 34: ...motor running time ML is 7 17 seconds At the end of each error free and successful motor run ML the output signal at the FP4 D changes from a low level to a high level for a short pause time P 2 secon...

Страница 35: ...sages of errors E2 and E3 It is the only control signal that the FP4 D can process when a low level output sig nal is sent Irrespective of the basic possibility of remote acknowledgement of an error i...

Страница 36: ...f the control signal the integrated microelectronics of the FP4 D will auto matically check itself If this internal check is successful the output signal at the FP4 D changes from a low level to a hig...

Страница 37: ...rmanent 8 3 Output signals External control PLC If an output signal as low level 0V is permanently present at PIN 4 for longer than 3s and no dispensing process is currently being performed by the FP4...

Страница 38: ...is provided which can be easily and reliably detected by the exter nal control PLC U 24V 0V t PIN 4 1s 1s 1s 1s 1s 1s 1s Description The FP4 D is properly connected to an external controller via the e...

Страница 39: ...l of the empty cartridge The output signal of the FP4 D now changes from a 0 5Hz square wave signal to a permanent low signal 0V Z2 indicates the time for screwing on a new full cartridge The output s...

Страница 40: ...D has been successfully controlled by the external control PLC immedi ately before the occurrence of error E2 and has attempted to perform a dispensing operation When the maximum permissible pressure...

Страница 41: ...ectrical interface and connected to the power supply If the supply voltage is too low the FP4 D sends a permanent output signal as low level 0 V to PIN 4 for external control PLC Check the supply volt...

Страница 42: ...ical interface and connected to the power supply In an internal diagnosis the critical exception error E4 has been detected The error E4 cannot be corrected by you on site and cannot be acknowledged b...

Страница 43: ...operating conditions and lubricant consumption Depending on delivery status ordered version Recommendation after 2 years at the latest 9 Maintenance and disposal 9 1 Maintenance schedule Check the en...

Страница 44: ...D as well as transport dirt and foreign bodies into the FP4 D or the lubri cant Do not use compressed air to clean the FP4 D Reinstall all safety devices and make sure that no tools remain in the dan...

Страница 45: ...tegrated stroke counter of the FP4 D is automatically reset by the cartridge sensor after a cartridge has been remo ved Only use full lubricant cartridges NOTICE Only use original lubricant cartridges...

Страница 46: ...cartridge cap from the new cartridge Turn the cap of the lubricant cartridge counterclockwise and pull it off Pay attention to cleanliness when carrying out the work Be sure to prevent dirt liquids a...

Страница 47: ...ched after two full rotations when the label of the lubricant cartridge is aligned with the front label of the FP4 D 5 Assembling the housing on the power unit of the FP4 D Place the dismantled housin...

Страница 48: ...y interrupted and continued automatically after completion of the work explained above 9 3 Disposal When disposing the FP4 D empty or opened cartridges observe the relevant natio nal regulations in fo...

Страница 49: ...gears 700700 Cartridge FP4 400ml TSG U2 Universal grease 700707 Cartridge FP4 400ml TSG FG2 H1 grease 700705 Cartridge FP4 400ml TSG M2 Multi Purpose grease 211427 Cartridge FP4 250ml TSG OG1 Adhesive...

Страница 50: ...y at the lubrication point contact the manufacturer to verify your application The influence of temperature the grease used the hoses and accessories used does not allow a general statement to be made...

Страница 51: ...nces ISO 2768 1 m K Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2 Dieses Dokument ist Eigentum von This document is ownership of 1 1 FlexxPump4 D424_ZOF Bearb Gepr nd Index a 04 12 2019 J Niederg J...

Страница 52: ...Revision 0 FlexxPump4 D User Manual 52 EN 11 2 EC EU Declaration of conformity...

Страница 53: ...TriboServ GmbH Co KG Gelthari Ring 3 D 97505 Geldersheim Tel 49 0 9721 473 966 0 Fax 49 0 9721 473 966 9 Info TriboServ de www triboserv de...

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