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Installation  (for qualified installers only)

9

© Travis Industries

4080123

100-01174_002

Factory-Built (Metal) Wood-Burning Fireplace Requirements

N O T E : Any parts that are removed must be removed in a way that would allow them to be re-installed if the
insert is ever removed.

The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)

The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and metal
or glass doors ("F") may be removed (if applicable)

The fireplace must be permanently marked to
indicate that it has been altered and is no longer
suitable for burning solid fuel (wood), unless the
removed parts are re-installed.  Cutting of any sheet
metal parts is prohibited (removal of rivets or screws
is acceptable).

The  insulation ("H"), and any structured rigid frame
members must not be removed or altered (side and
top of door frame, side and top of the face of the
fireplace, metal sides, etc.).

The metal floor ("J") may be removed to allow
additional room for installation of the insert.  If the
floor is removed the insert must be placed directly
on the metal base of the metal fireplace.

A

A

A

A

A

A

C

B

F

I

D

E

A

AA

AA

AAA

AAA

AA

AA

AA

AA

AAA

AAA

AA

AA

G

AAA

AAA

AA

AA

H

AAAAAAAA

J

Hearth Requirements

The  heater  and  face  must  not  contact  combustible  surfaces.    A  non-combustible  hearth  extension
is  not  required.    However,  if  the  heater  is  installed  next  to  the  floor,  we  recommend  a  hearth  to
protect  the  flooring  surface  from  discoloration  or  other  negative  impact  from  the  heater.

Leveling  Bolts

This  heater  includes
front  and  rear  leveling
bolts  to  accommodate
fireplaces  with  a  step-
down  firebox.

NOTE

: To access the

rear  leveling  bolts,
remove  the  burner
(see page 39).

AA

AA

AA

Use a 1/2” socket wrench 

(with extension) to adjust 

the leveling bolts.

To access the rear leveling bolts remove these 

access plates (replace access plate and 

gasket after adjustment).

Rear Leveling Bolt

Front Leveling Bolts

AAAAA

AAAAA

AAAAA

AAAAA

AAAAA

AAAAA

AAAA

AAAA

AAAA

AAAA

AAAA

Содержание DVL Insert EF II

Страница 1: ...building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be p...

Страница 2: ...rience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other DVL Insert has the same serial number as yours...

Страница 3: ...or Removal and Installation 16 Installation Without Surround Panels 18 Surround Panel Installation 18 Installation of the On Off Switch and Rheostat 19 Electrical Connection 19 Finalizing the Installa...

Страница 4: ...ne LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame...

Страница 5: ...pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AA AA AA AA This unit is not for use wi...

Страница 6: ...to 2 000 600 to 2 000 Maximum BTU Input Per Hour 40 000 40 000 Minimum BTU Output on Low 20 300 19 700 Steady State Efficiency with blowers on Up to 79 3 Up to 81 2 AFUE Annual Fuel Utilization Effici...

Страница 7: ...ur insurance company before hooking up this heater The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualif...

Страница 8: ...an the fireplace smoke shelf and chimney prior to installation This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Th...

Страница 9: ...of the fireplace metal sides etc The metal floor J may be removed to allow additional room for installation of the insert If the floor is removed the insert must be placed directly on the metal base o...

Страница 10: ...AAAAA Side Wall Combustible or Non Combustible Mantel Combustible Top Facing AAAA AAAA AAAA Non Combustible Facing Minimum Clearances k l m n x Sidewall to Insert Side Facing Top Facing Mantel Extensi...

Страница 11: ...ce Some Arched Artisan Metropolitan and Victorian Lace Faces include old brackets that will not mount to the heater see illustration below For these faces make sure to use the new mounting brackets ei...

Страница 12: ...ping during any pressure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve Leak test all gas...

Страница 13: ...ner when bending it into chimney offsets When installed the vent must meet all of the vent manufacturer s requirements Make sure to order the following 4 UL 441 Gas Liner for Exhaust 3 UL 441 Gas Line...

Страница 14: ...r To Access the Restrictor This restrictor is in position 1 factory setting This restrictor is in position 2 Adjustment Bracket To adjust lift up on the adjustment plate and push it back use pliers if...

Страница 15: ...Metal Wood Burning Fireplace Inlet Exhaust Re Line AA AAAA AA AA AA A A AA AA AA AA AA AA A A A A A A A A A A A A A A A A A A A A A A A A A A A AA AA AA AA AA AA AA AA AA AA AA AA A A A A A A A A A A...

Страница 16: ...lowing page for details 6 Remove any excess slack in the flex line and attach the vent termination 4 AA AA AA AA AA AA AA AA AA AA AA AAAA AA A AA A A A A A A A A A A A A A A A A A A A A A A A A A A A...

Страница 17: ...ide the insert into place lining up these guides with the edges of the vent connector A A A A A A A A A A A A A A A A A A A AA A AA A A Push the vent connector rod in lift slightly and line it up so t...

Страница 18: ...the holes on the surround panels with the screws included in the surround panel kit b a Run the rheostat wires on off switch wires and power cord through the access hole on the insert 2 Follow the dir...

Страница 19: ...switch into the rectangular hole until it locks into place WARNING Make sure the heater is unpluged before installing the rheostat AA AAAA AA AAA AAA AA AA Upper Right of Trim preferred Remove the kn...

Страница 20: ...wo below the glass follow the directions shown to the right a Glass Frame Lift the glass frame up and pull it forward to remove NOTE You may need to lift the glass frame while re attaching b Re Attach...

Страница 21: ...latch is turned 1 8 turn when disengaged from the unit Follow the directions below to re install the latch if it comes loose Glass Hold the latch at an angle and insert it into the slot on the glass f...

Страница 22: ...ew Place the front logs on top of the burner These bolts insert into the holes in the logs AA AA AA AA AA AA AA AA AA AA AA AA AA Place the rear log on the two platforms at the rear of the firebox The...

Страница 23: ...AA A A Place the kibbles in a random pattern Make sure to place them over any exposed screws or metal to create a desirable effect Do not place kibbles directly over the burner holes Installing the Ro...

Страница 24: ...heck the air shutter following the directions below Air Shutter Adjustment Let the heater burn for fifteen minutes make sure the logs and glass are in place The flames should look like the illustratio...

Страница 25: ...AA AA AA AA AA AA AA AA AA AAA AAA AAA AAA A A A AA AA AA AA AA AA AA AA AA AA AA AAA AAA AAA Ghosting Flames Flickering Flames Flickering short flames indicate excessive draft move air shutter to a...

Страница 26: ...Knob is located either on the upper right of the surround panels or behind the access panel PIlot Igniter is located under this plate It can only be accessed with the glass removed Blower Knob This kn...

Страница 27: ...lated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas...

Страница 28: ...N Use this switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats...

Страница 29: ...ng sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will creak with change of temperature Pi...

Страница 30: ...stment Contact your dealer 4 Clean the burner especially the burner holes and inspect the following Make sure the burner is not warped cracked or damaged Check the firebox and area around the pilot to...

Страница 31: ...er is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remo...

Страница 32: ...on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER TI M ER CL O CK Cr e at e ed By S...

Страница 33: ...R No 46 100 05208 BURNER BOTTOM BRICK LEFT B41 172 01037 ORIFICE BURNER No 55 100 05218 BURNER BOTTOM BRICK RGHT B41 172 01038 PAINT METALLIC BLACK 4oz 100 02401 CNTRL VLV BRKT ASS Y DVL DVS 226 42027...

Страница 34: ...34 Safety Label Travis Industries 4080123 100 01174_002 Safety Label The safety listing label is attached to the operating tag chained to the heater near the gas control valve A copy is shown below...

Страница 35: ...spheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion...

Страница 36: ...sure the burner is fully seated When in place the pilot flame must align directly above the burner holes AAA AAA AAA AAA AA AA AA AAAAA AAAAA AAAAA AAAAA AAAAA AA AA AA A A AA AA AA A A AAAA AAAA AAA...

Страница 37: ...1 2 open end wrench to unscrew both orifices Front Burner Orifice Rear Burner Orifice b Manifold Screw the LP orifice in so the orifice shoulder protrudes 5 16 indicating full insertion d 5 16 4 Remo...

Страница 38: ...and discard the regulator diaphram spring and center post a b Slotted Screwdriver or T 20 Torx Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs t...

Страница 39: ...AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA...

Страница 40: ...AAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AA Remove this clip attached to the firebox ceiling both sides A A A A A Replace the...

Страница 41: ...screw position the accent light assembly in the same location and attach with the same screw AAAA AAAA AAAA AAAA AAAA Remove this cover plate and gasket a b NOTE Once the light is in place remove the...

Страница 42: ...e leading from the rheostat to the remaining wire leading from the accent light Slide the rheostat assembly into place and secure with the included nuts d e Make sure all wiring does not contact the f...

Страница 43: ...panel following the directions below Use the larger DVL Insert Bracket Lower Panel Top Clip Use tape to secure the clips to the bracket you may also wedge the clips into place This holds the clips in...

Страница 44: ...ty Label 34 Location of Controls 26 Log Set Installation 22 LP Conversion Instructions 36 Maintaining Your Heater s Appearance 30 Mantel Clearances 10 Normal Operating Odors 29 Normal Operating Sounds...

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