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Maintenance

33

© Travis Industries

4080123

100-01174_002

Wiring Diagram

Orange

White

Piezo Igniter

Thermopile

Red

A

Thermocouple

Copper Co-Axial 

Wire

Red

Spark Electrode

Pilot Hood

On/Off Switch (on fireplace)

Optional Wall Switch, 
Thermostat, or 
Remote Control

Brown

7

4

10

9

1

3

Optional Blowers

Green

Hot 

(black)

Common 

(white)

Ground 

(green)

Blower 
Snap Disk

Power In 

Molex 

Connector

Power Supply

Ground 

(attached to stove)

White

Black

1

3

5

7

2

4

6

8

9

12

11

10

3

6

White

9

2

5

Black

Remote 

Control 

Molex 

Connector

8

11

Blue

Blue

Optional Regulator 

Solenoid

1

4

Black

Black

7

Black

Black

10

Red

Brown

Rheostat

Gas Control 

Valve

Caution

:

Label  all  wires  prior  to  disconnection  when  servicing  controls.    Wiring  errors  can  cause
improper  and  dangerous  operation.

Replacement Parts List

Caution:

Use only Travis Industries replacement parts.  Do not use substitute materials.

Warning:

Do  not  operate  appliance  with  the  glass  front  removed,  cracked,  or  broken.
Replacement  of  the  glass  should  be  done  by  a  licensed  or  qualified  service  person.

BLOWER S-ASS'Y, LEFT DVL/DVS-

228-10085

MANIFOLD PLUG, 1/8-27NPT #

100-05114

BLOWER S-ASS'Y, RIGHT DVL/DVS-

228-10086

ORFC MNFLD ASS'Y - DVL (B41)

226-40029

BLWR MNT& S.S ACC PLT DVL 06'

250-00025

ORIFICE, BURNER - No. 44

100-05221

BURNER ASS'Y (EF), B41 LP/NG

226-20052

ORIFICE, BURNER - No. 46 #

100-05208

BURNER BOTTOM BRICK LEFT - B41

172-01037

ORIFICE, BURNER - No. 55

100-05218

BURNER BOTTOM BRICK RGHT - B41

172-01038

PAINT, METALLIC BLACK 4oz

100-02401

CNTRL VLV/BRKT ASS'Y, DVL/DVS-

226-42027

PIEZO IGNITER, ALL GAS UNITS

100-05110

CONTROL ASS'Y, DVL '05/DVS '06

228-30060

PILOT ASS'Y, NG - S.I.T. #

100-05403

CONV PARTS, LP - DVL INS/ZC -

225-10321

PILOT BRACKET (DVL INS '05)

210-05771

CORD RESTRAINER

100-00112

PILT/BRKT S-ASS'Y, DVL INS '05

226-44019

FACE BRKT PACK, DVL INS 2005

225-20054

PIPE ADAPTER, 3/8 FLARE x3/8M

100-05113

FLEX PIPE, 3/8od x 12 BLK #

100-05115

POWER CORD, w/MOLEX CONNECTOR

100-00260

GLASS LATCH

250-01115

PRES RELIEF DOOR (1), G4/G5/

91001541

GLASS WITH GASKET

  224-22036

RHEOSTAT, RECTANGULAR - w/OFF

100-00122

GROMMET, UNIV BLOWERS, 5/8od x

100-02813

SNAP-DISC, 110deg, 2 PR#

98500789

GSKT, BLWR ACCESS PLATE - DVL

100-03255

SPACER, 1/4 dia. x .312 - BRS

100-02816

GSKT, WIRE PLATE - DVL/DVS INS

100-03260

SPRING, COMPRESSION - .375 x

100-02508

INJECTOR, PILOT - LP (#35) #

100-05217

STOVE PACK, DVL INS EF

225-10581

KNOB (PLASTIC), RHEOSTATS #

100-04111

SWITCH, ON/OFF - SMALL, GAS #

98900747

LOG EMBERS, E4 - SMALL BAG

90006820

THERMO-COUPLE - S.I.T. #

93006518

LOG SET, LS13 - SIX PIECE #

172-00013

THERMO-GENERATOR - S.I.T. #

93006519

LOG, FRONT (CHUNK) - LS13 #

172-00210

VALVE REGULATOR, LP SIT #

100-05504

LOG, LEFT - LS13 #

172-00206

VALVE, NG - S.I.T. (1.6-3.5)

100-05508

LOG, LEFT TWIG - LS13 #

172-00208

WIRE HRNS EXT, DUAL-BLOWER

100-00306

LOG, REAR - LS13 #

172-00205

WIRE HRNS, 

UNIVERSAL          

250-0

1214

LOG, RIGHT - LS13 #

172-00207

LOG, RIGHT TWIG - LS13 #

172-00209

Содержание DVL Insert EF II

Страница 1: ...building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be p...

Страница 2: ...rience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other DVL Insert has the same serial number as yours...

Страница 3: ...or Removal and Installation 16 Installation Without Surround Panels 18 Surround Panel Installation 18 Installation of the On Off Switch and Rheostat 19 Electrical Connection 19 Finalizing the Installa...

Страница 4: ...ne LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame...

Страница 5: ...pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AA AA AA AA This unit is not for use wi...

Страница 6: ...to 2 000 600 to 2 000 Maximum BTU Input Per Hour 40 000 40 000 Minimum BTU Output on Low 20 300 19 700 Steady State Efficiency with blowers on Up to 79 3 Up to 81 2 AFUE Annual Fuel Utilization Effici...

Страница 7: ...ur insurance company before hooking up this heater The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualif...

Страница 8: ...an the fireplace smoke shelf and chimney prior to installation This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Th...

Страница 9: ...of the fireplace metal sides etc The metal floor J may be removed to allow additional room for installation of the insert If the floor is removed the insert must be placed directly on the metal base o...

Страница 10: ...AAAAA Side Wall Combustible or Non Combustible Mantel Combustible Top Facing AAAA AAAA AAAA Non Combustible Facing Minimum Clearances k l m n x Sidewall to Insert Side Facing Top Facing Mantel Extensi...

Страница 11: ...ce Some Arched Artisan Metropolitan and Victorian Lace Faces include old brackets that will not mount to the heater see illustration below For these faces make sure to use the new mounting brackets ei...

Страница 12: ...ping during any pressure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve Leak test all gas...

Страница 13: ...ner when bending it into chimney offsets When installed the vent must meet all of the vent manufacturer s requirements Make sure to order the following 4 UL 441 Gas Liner for Exhaust 3 UL 441 Gas Line...

Страница 14: ...r To Access the Restrictor This restrictor is in position 1 factory setting This restrictor is in position 2 Adjustment Bracket To adjust lift up on the adjustment plate and push it back use pliers if...

Страница 15: ...Metal Wood Burning Fireplace Inlet Exhaust Re Line AA AAAA AA AA AA A A AA AA AA AA AA AA A A A A A A A A A A A A A A A A A A A A A A A A A A A AA AA AA AA AA AA AA AA AA AA AA AA A A A A A A A A A A...

Страница 16: ...lowing page for details 6 Remove any excess slack in the flex line and attach the vent termination 4 AA AA AA AA AA AA AA AA AA AA AA AAAA AA A AA A A A A A A A A A A A A A A A A A A A A A A A A A A A...

Страница 17: ...ide the insert into place lining up these guides with the edges of the vent connector A A A A A A A A A A A A A A A A A A A AA A AA A A Push the vent connector rod in lift slightly and line it up so t...

Страница 18: ...the holes on the surround panels with the screws included in the surround panel kit b a Run the rheostat wires on off switch wires and power cord through the access hole on the insert 2 Follow the dir...

Страница 19: ...switch into the rectangular hole until it locks into place WARNING Make sure the heater is unpluged before installing the rheostat AA AAAA AA AAA AAA AA AA Upper Right of Trim preferred Remove the kn...

Страница 20: ...wo below the glass follow the directions shown to the right a Glass Frame Lift the glass frame up and pull it forward to remove NOTE You may need to lift the glass frame while re attaching b Re Attach...

Страница 21: ...latch is turned 1 8 turn when disengaged from the unit Follow the directions below to re install the latch if it comes loose Glass Hold the latch at an angle and insert it into the slot on the glass f...

Страница 22: ...ew Place the front logs on top of the burner These bolts insert into the holes in the logs AA AA AA AA AA AA AA AA AA AA AA AA AA Place the rear log on the two platforms at the rear of the firebox The...

Страница 23: ...AA A A Place the kibbles in a random pattern Make sure to place them over any exposed screws or metal to create a desirable effect Do not place kibbles directly over the burner holes Installing the Ro...

Страница 24: ...heck the air shutter following the directions below Air Shutter Adjustment Let the heater burn for fifteen minutes make sure the logs and glass are in place The flames should look like the illustratio...

Страница 25: ...AA AA AA AA AA AA AA AA AA AAA AAA AAA AAA A A A AA AA AA AA AA AA AA AA AA AA AA AAA AAA AAA Ghosting Flames Flickering Flames Flickering short flames indicate excessive draft move air shutter to a...

Страница 26: ...Knob is located either on the upper right of the surround panels or behind the access panel PIlot Igniter is located under this plate It can only be accessed with the glass removed Blower Knob This kn...

Страница 27: ...lated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas...

Страница 28: ...N Use this switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats...

Страница 29: ...ng sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will creak with change of temperature Pi...

Страница 30: ...stment Contact your dealer 4 Clean the burner especially the burner holes and inspect the following Make sure the burner is not warped cracked or damaged Check the firebox and area around the pilot to...

Страница 31: ...er is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remo...

Страница 32: ...on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER TI M ER CL O CK Cr e at e ed By S...

Страница 33: ...R No 46 100 05208 BURNER BOTTOM BRICK LEFT B41 172 01037 ORIFICE BURNER No 55 100 05218 BURNER BOTTOM BRICK RGHT B41 172 01038 PAINT METALLIC BLACK 4oz 100 02401 CNTRL VLV BRKT ASS Y DVL DVS 226 42027...

Страница 34: ...34 Safety Label Travis Industries 4080123 100 01174_002 Safety Label The safety listing label is attached to the operating tag chained to the heater near the gas control valve A copy is shown below...

Страница 35: ...spheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion...

Страница 36: ...sure the burner is fully seated When in place the pilot flame must align directly above the burner holes AAA AAA AAA AAA AA AA AA AAAAA AAAAA AAAAA AAAAA AAAAA AA AA AA A A AA AA AA A A AAAA AAAA AAA...

Страница 37: ...1 2 open end wrench to unscrew both orifices Front Burner Orifice Rear Burner Orifice b Manifold Screw the LP orifice in so the orifice shoulder protrudes 5 16 indicating full insertion d 5 16 4 Remo...

Страница 38: ...and discard the regulator diaphram spring and center post a b Slotted Screwdriver or T 20 Torx Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs t...

Страница 39: ...AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA...

Страница 40: ...AAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AA Remove this clip attached to the firebox ceiling both sides A A A A A Replace the...

Страница 41: ...screw position the accent light assembly in the same location and attach with the same screw AAAA AAAA AAAA AAAA AAAA Remove this cover plate and gasket a b NOTE Once the light is in place remove the...

Страница 42: ...e leading from the rheostat to the remaining wire leading from the accent light Slide the rheostat assembly into place and secure with the included nuts d e Make sure all wiring does not contact the f...

Страница 43: ...panel following the directions below Use the larger DVL Insert Bracket Lower Panel Top Clip Use tape to secure the clips to the bracket you may also wedge the clips into place This holds the clips in...

Страница 44: ...ty Label 34 Location of Controls 26 Log Set Installation 22 LP Conversion Instructions 36 Maintaining Your Heater s Appearance 30 Mantel Clearances 10 Normal Operating Odors 29 Normal Operating Sounds...

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