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Trane RTHD series, Установка, эксплуатация и обслуживание


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Maintenance Procedures

RTHD-SVX02H-EN 107

when charging a system with oil. The diagnostic “Loss of 
oil at the compressor stopped” will be generated if the 
oil lines are not full on start-up.
To properly charge the system with oil, follow the steps 
below:
1.  Locate the 1/4” schrader valve between the ball valve 

and oil filter (or the ball valve and oil cooler, if so 
equipped).

2.  Loosely connect oil pump to schrader valve called 

out in step 1.

3.  Operate oil charging pump until oil appears at the 

charging valve connection; then tighten the connec-
tion.

Note: 

To keep air from entering the oil, the charging 
valve connection must be air- tight.

4.  Close the ball valve just upstream of the schrader 

valve connected to the oil pump. This will allow the 
oil to travel through the oil lines to the compressor 
first rather than directly to the oil sump.

5.  Energize the master oil solenoid.
6.  This will allow the oil to travel from the schrader to 

the compressor. It takes approximately 2 gallons of 
oil to fill the lines.

7.  After charging the first 2 gallons, de-energize the 

master solenoid.

8.  Open the ball valve just upstream of the schrader 

connected to the oil pump. This will allow the remain-
der of the charge to flow to the oil sump.

9.  Monitor the “Oil Loss Level Sensor Status in TechView 

under the Status view. This display shows whether 
the optical sensor is seeing oil (wet) or if it is not (dry).

Note: 

The remainder of the oil charge can be charged 
into the 1/4” service valve located at the bottom 
of the sump if a larger connection is preferred.

Replacing the Main Oil Filter (Hot 

Filter)

The filter element should be changed if the oil flow is 
sufficiently obstructed. Two things can happen: first, the 
chiller may shut down on a “Low Oil Flow” diagnostic, 
or secondly, the compressor may shut down on a “Loss 
of Oil at Compressor (Running) diagnostic. If either of 
these diagnostics occurs, it is possible the oil filter needs 
replacement. The oil filter is not usually the cause of a 
Loss of oil at Compressor diagnostic.
Specifically, the filter must be changed if the pressure 
drop between the two service valves in the lubrication 
circuit exceeds the maximum level as given in 

Figure 73

. 

This chart shows the relationship between the pressure 
drop measured in the lubrication circuit as compared 
with operating pressure differential of the chiller (as 
measured by pressures in the condenser and evapora-
tor).

Normal pressure drops between the service valves of the 
lubrication circuit are shown by the lower curve. The up-
per curve represents the maximum allowable pressure 
drop and indicates when the oil filter must be changed. 
Pressure drops that lie between the lower and upper 
curves are considered acceptable.
For a chiller equipped with an oil cooler, add 5 psid to 
the values shown in 

Figure 73

. For example, if the sys-

tem pressure differential was 80 psid, then the clean 
filter pressure drop would be approximately 15 psid (up 
from 10 psid). For a chiller with an oil cooler and operat-
ing with a dirty oil filter, the maximum allowable pres-
sure drop would be 28 psid (up from 23 psid).
Under normal operating conditions the element should 
be replaced after the first year of operation and then as 
needed thereafter.
Refer to 

Table 4

 - 

Table 7

 and Unit nameplate for Oil 

charge information.
1.  Isolate the oil filter by closing the two ball valves 

located before and after the filter.

2.  Relieve the pressure from the hydraulic line through 

the 1/4” schrader valve located between the ball 
valve and the oil filter (or the ball valve and oil cool-
er, if so equipped).

3.  Use a strap wrench to break loose the nut that se-

cures the oil filter element to the filter manifold.

4.  Turn the nut clockwise until the filter element detach-

es from the manifold.

5.  Remove the filter element and measure the exact 

amount of oil contained in the filter bowl and ele-
ment.

6.  Place the cartridge in the nut after filling the bowl 

with the proper amount of refrigerant oil (see Step 
5). Turn the new nut assembly counterclockwise and 
tighten securely.

7.  Connect manifold gauge set at oil charging valve and 

evacuate the filter to 500 microns.

8.  Charge the oil line back with the amount of oil re-

moved. Open the isolation valves to the oil supply 
system.

Replacing the Gas Pump Oil Filter

The filter element in the gas pump circuit may need to 
be changed if the gas pump is unable to return the oil to 
the compressor.
An evaporator logged with oil will have a high liquid 
level when referring to the liquid level sensor, low suc-
tion pressures, and higher than normal approach on the 
evaporator.
Refer to 

Figure 73

 to determine if the pressure drop 

across the filter is above the normal range at full load 
conditions. Once the oil is logged in the evaporator, it 
may be necessary to manually move the oil from the 

Содержание RTHD series

Страница 1: ...stallation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipm...

Страница 2: ...echnicians who handle refrigerants must be certified The Federal Clean Air Act Section 608 sets forth the requirements for handling reclaiming recovering and recycling of certain refriger ants and the...

Страница 3: ...dation 25 Vibration Eliminators 25 Clearances 25 Figure 8 Recommended Operating and Ser vice Clearances 26 Ventilation 27 Water Drainage 27 Access Restrictions 27 Moving and Rigging 27 Figure 9 Unit W...

Страница 4: ...al Insulation 61 Figure 29 Typical RTHD Insulation Require ments 61 Table 15 Recommended InsulationTypes 61 Waterbox Removal and Installation 62 Introduction 62 Discussion 62 Procedure 62 Figure 30 Wa...

Страница 5: ...iller Operating Modes screen 82 Table 24 Operating Modes 83 Alarms 85 Viewing the Alarms Screen 85 Figure 45 Alarm Screen 85 Reports 85 Viewing the Reports Screen 85 Figure 46 Report Screen 85 Editing...

Страница 6: ...ting Conditions at Full Load 101 Table 32 Operating Conditions at Minimum Load 101 Annual Maintenance 101 Scheduling Other Maintenance 102 Operating Log 102 Maintenance Procedures 105 Cleaning the Con...

Страница 7: ...terior components for visible damage Report any apparent damage or material shortage to the carrier and make a unit damage notation on the carrier s delivery receipt Specify the extent and type of dam...

Страница 8: ...used to represent a feature For example in the first table position 08 of the unit model number Unit Voltage contains the letter F An F in this position means that the unit voltage is 460 60 3 Unit M...

Страница 9: ...oved pipe SPEC S Special EVPR 20 Evaporator water side pressure LOW L 150 PSI 10 5 Bar evaporator water pressure HIGH H 300 PSI 21 Bar evaporator water pressure COND 21 22 Condenser B1 B1 B1 condenser...

Страница 10: ...Cooler NONE X without oil cooler OIL C with oil cooler INSL 31 Thermal Insulation NONE X No insulation INSC Q Factory insulation cold parts INSLS S Double insulation SNDA 32 Sound Attenuator NONE X No...

Страница 11: ...m NIST X No remote digital comm TRM4 4 Tracer Comm 4 Interface TRM5 5 Tracer Comm 5 LCI C LonTalk SETP 48 External Chilled Water Current Limit Setpoint NIST X None INST 4 4 20 ma input INSA 2 2 10 Vdc...

Страница 12: ...r Frame 6 B B Frame C C Frame D D Frame E E Frame Compressor Capacity 7 1 Smaller capacity minor 2 Larger capacity major 3 Special 50 Hz capacity Motor 8 A 200V 60Hz 3 C 230V 60Hz 3 D 380V 60Hz 3 F 46...

Страница 13: ...elief Valves Service Valves With Refrigerant Isolation Valve Option Only Oil Sump The oil distribution system is located between the condenser and the evaporator Condenser Evaporator Water Inlet Unit...

Страница 14: ...RTHD SVX02H EN Figure 4 Component Location for Typical RTHD Total Heat Reclaim Unit TD7 Interface Oil Separator Relief Valves Oil Sump Starter Control Panel Evaporator Liquid Level Sensor Gas Pump Ev...

Страница 15: ...Water Inlet Standard Condenser Water Inlet Total Heat Reclaim Condenser Water Inlet Total Heat Reclaim Condenser Water Outlet Oil Sump The oil distribution system is located between the condenser and...

Страница 16: ...RTHD SVX02H EN Figure 6 Component Location for Typical RTHD Partial Heat Reclaim Unit TD7 Interface Oil Separator Relief Valves Oil Sump Starter Control Panel Evaporator Liquid Level Sensor Gas Pump E...

Страница 17: ...nit Nameplate On side of starter control pane Discharge Line Evaporator Water Inlet Standard Condenser Water Inlet Partial Heat Reclaim Condenser Water Inlet Partial Heat Reclaim Condenser Water Outle...

Страница 18: ...1 4 6 35 mm and of sufficient strength to support concentrated loading Place the manufacturer supplied isolation pad assemblies un der the unit Install the unit per the instructions outlined in the Me...

Страница 19: ...r 3 pass 275 17 for 3 pass 376 24 3 pass 379 24 4 pass 411 26 for 4 pass 300 20 for 3 pass 404 25 for 3 pass 466 29 for 4 pass Minimum Flow gpm l s Brine 498 31 for 2 pass 676 43 2 pass 606 38 3 pass...

Страница 20: ...5 3 pass 411 26 4 pass 300 19 3 pass 404 25 3 pass 411 26 4 pass Minimum Flow gpm l s Brine 660 42 3 pass 541 34 for 2 pass 725 46 2 pass 660 42 3 pass 541 34 2 pass 725 46 2 pass 660 42 3 pass 492 31...

Страница 21: ...pass 300 19 for 3 pass 234 15 or 3 pass 324 20 for 3 pass Minimum Flow gpm l s Brine 375 24 for 2 pass 352 22 for 2 pass 422 27 for 2 pass 584 37 for 2 pass 487 31 for 2 pass 422 27 for 2 pass 584 37...

Страница 22: ...for 3 pass 213 12 for 3 pass 192 15 for 3 pass 232 15 for 3 pass Minimum Flow gpm l s Brine 487 31 for 2 pass 725 46 for 2 pass 303 19 for 2 pass 346 22 for 2 pass 346 22 for 2 pass 375 24 for 2 pass...

Страница 23: ...pass 676 43 2 pass 660 42 3 pass 660 42 3 pass 660 42 3 pass 254 16 3 pass 276 17 3 pass 357 23 3 pass 487 31 3 pass 454 29 3 pass 492 31 4 pass 492 31 4 pass 492 31 4 pass Maximum Flow gpm l s 1412 8...

Страница 24: ...ss 725 46 2 pass 676 43 2 pass 660 42 3 pass 660 42 3 pass 660 42 3 pass 254 16 3 pass 276 17 3 pass 357 23 3 pass 487 31 3 pass 454 29 3 pass 492 31 4 pass 492 31 4 pass 492 31 4 pass Maximum Flow gp...

Страница 25: ...10 for unit operating weights Once in place level the chiller within 1 4 6 35 mm over its length and width TheTrane Company is not responsible for equipment problems resulting from an improperly desi...

Страница 26: ...0 914 mm Service Clearance 3 0 914 mm Service Clearance 26 4 671 mm Radius 36 5 927 mm Radius 105 Swing 3 0 914 mm Service Clearance Opposite Tube Removal 3 0 914 mm Service Clearance Tube Removal Cle...

Страница 27: ...ge Locate the unit near a large capacity drain for water ves sel drain down during shutdown or repair Condensers and evaporators are provided with drain connections Refer to Water Piping All local and...

Страница 28: ...Installation Mechanical 28 RTHD SVX02H EN Figure 9 Unit Weights and Dimensions for Rigging Y Z A B C D X C G...

Страница 29: ...5E4 3375 2479 2876 4243 1531 1124 1305 1925 C1D6E5 3330 2430 2825 4195 1510 1102 1281 1903 C1C2D2 3946 2606 2055 3322 1790 1182 932 1507 B2C2D2 3162 2297 1767 2726 1510 1042 802 1237 B2B2B2 2522 1996...

Страница 30: ...1517 1018 C2D4E4 26 13 59 74 40 08 664 1517 1018 C1E1F1 26 36 63 49 40 95 670 1613 1040 C1D3E3 26 13 59 74 40 08 664 1517 1018 C1D5E4 26 13 59 74 40 08 664 1517 1018 C1D6E5 26 13 59 74 40 08 664 1517...

Страница 31: ...s 3 Install clevis connectors in lifting holes provided on the unit Attach lifting chains or cables to clevis con nectors as shown in Figure 10 Each cable alone must be strong enough to lift the chill...

Страница 32: ...610 144 02 132 01 58 23 3 74 24 41 24 02 B2C2H2 3658 3353 1481 93 625 610 144 02 132 01 58 31 3 66 24 61 24 02 C1E1J1 3658 3353 1613 129 748 610 144 02 132 01 63 50 5 08 29 45 24 02 C2F2J3 3658 3353 1...

Страница 33: ...lectrical panel enclosure D D WARNING Anti rotation Strap Connect an anti rotation strap between the lifting beam and compressor before lifting unit Failure to do so may result in death or serious inj...

Страница 34: ...ee Figure 12 Note Once shipping bracket s is removed the oil sep arator is only supported by the discharge line Placement Neoprene Isolator Installation optional 8 Install the optional neoprene isolat...

Страница 35: ...ional codes Insulate and flush piping before connecting to unit Use grooved pipe connectors for all water piping con nections Evaporator and condenser water inlet and outlet sizes and locations are sh...

Страница 36: ...m 13 84 351 mm 9 44 240 mm 107 66 2734 mm Standard 3 Pass 28 59 726 mm 9 44 240 mm 72 80 1849 mm 7 80 198 mm 97 51 2477 mm 4 96 126 mm 0 08 2 mm 10 23 260 mm OUT IN IN COND EVAP CONDENSER OIL SUMP IN...

Страница 37: ...mm 9 44 240 mm 125 91 3198 mm Standard 3 Pass 9 44 240 mm 28 59 726 mm 70 80 1798 mm 118 00 2997 mm 7 80 198 mm 7 91 201 mm 0 01 0 mm COND EVAP IN OUT IN EVAPORATOR CONDENSER OIL SUMP IN 4 96 126 mm O...

Страница 38: ...73 44 1865 mm 14 88 378 mm 10 20 260 mm 125 91 3198 mm Standard 3 Pass 30 13 765 mm 10 20 260mm 76 24 1937 mm 4 84 123 mm 3 07 78 mm 6 00 153 mm 9 11 232 mm 118 00 2997 mm OUT IN IN OUT EVAPORATOR OI...

Страница 39: ...0 203 mm for 150 psi 8 50 216 mm for 300 psi 2 56 65 mm 7 59 193 mm 6 00 153 mm for 150 psi 6 50 166 mm for 300 psi 14 88 378 mm 10 20 260mm 107 66 2734 mm Standard 3 Pass 30 13 765 mm 10 20 260 mm 76...

Страница 40: ...67 mm 10 91 277 mm 10 67 271 mm 125 91 3198 mm Standard 3 Pass 27 91 709 mm 10 67 271 mm 12 73 323 mm 4 87 124 mm 3 04 77 mm 6 00 153 mm 9 11 232mm 118 00 2997 mm 76 23 1936 mm OUT IN IN COND EVAP IN...

Страница 41: ...mm 12 20 310 mm 10 35 263 mm 129 80 3297 mm 7 28 185 mm 0 67 17 mm 3 22 82 mm 77 29 1963 mm 80 02 2033 mm OUT IN COND EVAP OUT IN EVAPORATOR CONDENSER OIL SUMP 22 50 571 mm 29 09 739 mm 14 61 371mm IN...

Страница 42: ...mm 9 44 240 mm 125 91 3198 mm Standard 3 pass 13 84 351 mm 9 44 240 mm 70 80 1798 mm 9 50 241 mm 13 35 339 mm 72 05 1830 mm 10 16 258 mm 22 52 572 mm 14 25 362 mm 26 30 668 mm IN OUT OUT OUT IN IN CON...

Страница 43: ...09 815 mm 10 43 265 mm 25 00 635 mm 76 89 1953 mm 30 13 765 mm 81 81 2078 mm 10 20 260 mm 10 20 260 mm 14 88 378 mm 125 91 3198mm 118 00 2997 mm 210 8 27 mm 388 15 28 mm 150 300 psi Condenser water ch...

Страница 44: ...265 mm 32 09 815 mm 17 52 445 mm 16 20 411 mm 3 59 91 mm 73 52 1867 mm 125 91 3198mm 10 91 277 mm 10 67 271 mm 10 67 271 mm 81 81 2078 mm 27 91 709 mm 207 8 15 mm 537 21 18 mm 388 15 28 mm 210 8 27 m...

Страница 45: ...0 mm 426 16 77 mm 796 31 34 mm 265 10 43 mm 635 25 00 mm 12 20 310 mm 11 39 289 mm 33 89 861 mm 125 91 3198 mm 9 35 238 mm 2061 81 14 mm IN OUT IN IN IN OUT OUT OUT 210 8 27 mm 3289 129 49 mm 388 15 2...

Страница 46: ...mm 9 44 240 mm 70 80 1798 mm 9 50 241 mm 13 35 339 mm IN OUT OUT OUT IN IN COND EVAP 354 13 94 mm 569 22 40 mm 672 26 46 mm 183 7 20 mm 152 5 98 mm 318 12 52 mm 447 17 60 mm 1701 66 97 mm 1892 74 49...

Страница 47: ...10 20 260 mm 10 20 260 mm 14 88 378 mm 125 91 3198mm IN OUT IN IN IN OUT OUT 431 16 97 mm 531 20 91 mm 750 29 53 mm 850 33 46 mm 164 6 46 mm 223 8 78 mm 375 14 76 mm 537 21 14 mm 1949 76 73 mm 410 16...

Страница 48: ...29 53 mm 850 33 46 mm 164 6 46 mm 223 8 78 mm 375 14 76 mm 537 21 14 mm 411 16 20 mm 3 59 91 mm 71 69 1821 mm 73 52 1867 mm IN 10 91 277 mm 10 68 271 mm 27 91 709 mm 1949 76 73 mm 3198 125 91 mm 10 67...

Страница 49: ...0 mm 125 91 3198 mm 9 35 238 mm IN OUT IN IN IN OUT OUT OUT 352 13 86 mm 598 23 54 mm 798 31 42 mm 896 35 28 mm 245 9 65 mm 390 15 35 mm 415 16 34 mm 652 25 67 mm 1925 75 79 mm 210 8 27 mm 3297 129 80...

Страница 50: ...0 10 8 F2 22 0 8 G1 33 5 10 8 G1 25 75 8 C2 D3 26 5 8 8 6 E3 22 0 8 D4 26 5 8 8 6 E4 22 0 8 E1 26 5 8 8 6 F1 22 0 8 F2 29 0 10 8 F3 22 0 8 C1 D6 26 5 8 8 6 E5 22 0 8 D5 26 5 8 8 6 E4 22 0 8 D3 26 5 8...

Страница 51: ...2 O G1 G3 G2 Evaporator Pressure Drop F Frame 2 Pass 0 5 10 15 20 25 30 35 0 500 1000 1500 2000 2500 3000 Flow GPM Delt P Ft H 2 O F1 F2 Evaporator Pressure Drop F Frame 3 Pass 0 5 10 15 20 25 30 35...

Страница 52: ...O D1 D2 D3 D4 D5 D6 Evaporator Pressure Drop C Frame 2 Pass 0 5 10 15 20 25 30 35 0 500 1000 1500 Flow GPM Delt P Ft H 2 O C1 C2 Evaporator Pressure Drop C Frame 3 Pass 0 5 10 15 20 25 30 35 40 45 50...

Страница 53: ...3 F2 Condenser Pressure Drop E Frame 2 Pass 0 5 10 15 20 25 30 35 40 0 500 1000 1500 Flow GPM Delt P Ft H 2 O E1 E4 E3 E5 E2 Condenser Pressure Drop D Frame 2 Pass 0 5 10 15 20 25 30 35 40 45 0 200 40...

Страница 54: ...2500 3000 Flow GPM Delt P Ft H 2 O Condenser Pressure Drop N Frame 2 Pass 0 10 20 30 40 50 60 0 500 1000 1500 2000 2500 3000 Heat Reclaim N1 Flow GPM Delt P Ft H 2 O Condenser Pressure Drop J Frame 2...

Страница 55: ...lves Pipe unions Vibration eliminators rubber boots Shutoff isolation valves Thermometers Cleanout tees Pipe strainer Leaving Chilled Water Piping Air vents to bleed air from system Water pressure gau...

Страница 56: ...rements Default 2 0 Vdc Desired Minimum Flow Adj 0 100 of full flow in 1 intervals Default 20 Output Voltage Desired Maximum Flow Adj 0 to 10 0 in 1 volt increments or finer Default 10 Vdc Actuator St...

Страница 57: ...200mm The temperature sensor is connected to the temperature acquisition module by 20 meters long connecting line and the temperature of the water tank is transmitted to the unit control cabinet Clien...

Страница 58: ...ter flow Flow switch locations are schematically shown in Figure 27 To provide chiller protection install and wire flow switch es in series with the water pump interlocks for both chilled water and co...

Страница 59: ...be vented to the outside of the building Relief valve connection sizes and locations are shown in the unit submittals Refer to local codes for relief valve vent line sizing information D D CAUTION Equ...

Страница 60: ...12 Cond D1 200 2 48 0 1 1 5 16 12 Cond D2 200 2 48 0 1 1 5 16 12 Cond E1 200 2 48 0 1 1 5 16 12 Cond E2 200 2 48 0 1 1 5 16 12 Cond E3 200 2 48 0 1 1 5 16 12 Cond E4 200 2 48 0 1 1 5 16 12 Cond E4 200...

Страница 61: ...as de fined above may require additional insulation contact Trane for further review Note Liquid line filter refrigerant charging valves wa ter temperature sensors drain and vent connec tions when ins...

Страница 62: ...of the waterbox The cables chains or slings must be rated for overhead lifting applications with an acceptable working load limit Failure to prop erly lift waterbox could result in death or serious in...

Страница 63: ...rse Use new o rings or gaskets on all joints after thoroughly cleaning each joint 1 Torque waterbox bolts Torque bolts in a star pattern Refer toTable 16 for torque values Table 16 RTHD Torque Unit Bo...

Страница 64: ...rd hoist ring bolt must be shortened modified prior to use for lifting waterboxes Shorting of the bolt as instructed will help insure the base of the hoist right is flat against the waterbox when prop...

Страница 65: ...carrying more than 30 volts Power Supply Wiring Model RTHD are designed according to NEC Article 310 15 therefore all power supply wiring must be sized and selected accordingly by the project engineer...

Страница 66: ...circuit are called phase voltag es In a three phase circuit three sine wave voltages are generated differing in phase by 120 electrical degrees The order in which the three voltages of a three phase...

Страница 67: ...rs before servicing Follow proper lockout tagout pro cedures to ensure the power cannot be inadvertently energized Verify with an appropriate voltmeter that all capacitors have discharged Failure to d...

Страница 68: ...on denser and chilled water pump must be operating to avoid freeze up As the chiller is evacuated below atmospheric pressure the dielectric strength resistance to arcing of the gas eous atmosphere is...

Страница 69: ...Installation Electrical RTHD SVX02H EN 69 Figure 35 Solid State Starter Panel Power Wire Routing...

Страница 70: ...auxiliary contacts When this input does not prove flow within 20 minutes relative to transition from Stop to Auto modes of the chiller or if the flow is lost while the chiller is in the Auto mode of o...

Страница 71: ...o sis If the pump is controlled by external source the fault can be automatically reset and the chiller can be started normally Chilled Water Reset CWR The MP will reset the chilled water temperature...

Страница 72: ...gized anytime the chiller is running in one of the following modes Ice Making Mode or Condenser Pressure Limit Control Mode continuously for the duration specified by the Chiller Head Relief Relay Fil...

Страница 73: ...Tracer is installed Order for precedence for all setpoints TD7 TU then External thenTracer from lowest to highest priority If one of the higher priority setpoints drops out due to a bad sensor or comm...

Страница 74: ...accomplished in a shell and tube heat exchanger where refrigerant is condensed on the shell side and water flows internally in the tubes Refrigerant is metered through the flow system using an electr...

Страница 75: ...tate Pt 5 The flash gas from the expansion process is internally routed to compressor suction and while the liquid refrigerant is distributed over the tube bundle in the evaporator The RTHD chiller ma...

Страница 76: ...Rotor Female Rotor Bearings Load Solenoid Piston Housing Bearing Housing Rotor Housing Suction Motor Housing Slide Valve Motor Stator Discharge Plenum Unloader Piston Primary Mounting Holes Oil Reclai...

Страница 77: ...alve When the slide valve fully covers the rotors the compressor is fully loaded Unloading occurs as the slide valve moves away from the suction end of the rotors Slide valve unloading low ers refrige...

Страница 78: ...transducer will read an excessively high pressure drop in the oil system relative to the total system pressure and shut down the chiller Likewise the optical oil level sensor can detect the lack of o...

Страница 79: ...very Despite the high efficiency of the oil separators a small percentage of oil will get past them move through the condenser and eventually end up in the evaporator This oil must be recovered and re...

Страница 80: ...for setting BACnet MAC address or MODBUS ID 2 LINK for BACnet MS TP or MODBUS Slave two ter minals Field wired if used 3 LINK for BACnet MS TP or MODBUS Slave two ter minals Field wired if used 4 Mac...

Страница 81: ...devices on the link Ethernet LinkThe LINK LED is solid green if the Ethernet link is connected and communicating The ACT LED blinks yellow at the data transfer rate when data flow is active on the lin...

Страница 82: ...e 23 Main Screen Items Description Resolution Units Active Chilled Water Setpoint X X F C Active Current Limit Setpoint X X RLA Average Motor Current RLA X X RLA Evap Entering Leaving Water Temp X X F...

Страница 83: ...than the Chilled Water Setpoint plus the Differential to Start Waiting to Start The chiller is not currently running and there is a call for cooling but start is de layed by certain interlocks or pro...

Страница 84: ...acity is being limited by excessive phase current unbal ance Low Discharge Superheat Limit This is limit control that acts to prevent chiller shutdown when the discharge superheat ap proaches the limi...

Страница 85: ...reshes every 2 5 seconds Viewing the Reports Screen Touch the Reports button in the main menu area Figure 4 to view the Reports screen The Reports screen con tains the following buttons Custom Report1...

Страница 86: ...Liquid Level X XX in mm Figure 49 Report Condenser Screen Table 26 Report Condenser Screen Items Description Resolution Units Condenser Entering Water Tem perature X X F C Condenser Leaving Water Tem...

Страница 87: ...Voltage CA XXX X V Average Motor Current X X A Average Phase Voltage XXX X V Equipment Settings You can use theTD7 display to monitor and change a variety of equipment settings Viewing the Settings Sc...

Страница 88: ...creen For screens with numerical keypads Figure 55 touch the appropriate numbers to change the current value The new value appears above the keypad 3 Touch Save to complete the change The current valu...

Страница 89: ...atio XXX Outdoor Start Reset XXX X F C Outdoor Maximum Reset XXX X F C Mode Overrides Evap Water Pump Auto On Auto Text Cond Water Pump Auto On Auto Text Display Reference Date Format mmm dd yyy dd mm...

Страница 90: ...Pressure Units Use the Pressure Units screen to choose from the follow ing pressure units kPaA default if SI is chosen for display units kPaG PSIA default if Inch Pound is chosen for display units PSI...

Страница 91: ...his feature prevents unauthorized personnel from doing so There are two levels of security each allowing specific changes to be made You can view all data without logging in The log in screen appears...

Страница 92: ...our PIN The PIN is a four digit number which was configured for your system with theTracerTU service tool As you enter the number the PIN remains hidden by asterisks Note If you enter an invalid PIN a...

Страница 93: ...s machine configuration settings customizable lim its and up to 100 active or historic diagnostics are dis played through the service tool software interface LEDs and their respectiveTracerTU indicato...

Страница 94: ...epending on the number of installed Options On all power ups the software mod el will always transition through the Stopped Software state independent of the last mode If the last mode be fore power d...

Страница 95: ...um power up to starting compressor time of 95 seconds Figure 69 Power Up to Starting RTHD Sequence of Operation Power Up To Starting Compressor Stopped to Starting The stopped to starting diagram show...

Страница 96: ...Phase Unbal ance Limit The compressor is running and its capacity is being limited by excessive phase current un balance Seasonal Unit Start Up Procedure 1 Close all valves and re install the drain p...

Страница 97: ...leak test mm NAMEPLATE DATA Standing vacuum test mm rise in hrs RLA KW Volts UNIT CHARGES 50 60 Hz Unit refrigerant charge lbs Kg DESIGN DATA Unit Oil Charge gal L RLA KW Volts CURRENT TRANSFORMER SUM...

Страница 98: ...in the leaving chilled and condenser water lines Install drains with shutoff valves or drain plugs on the evaporator and condenser Vent the chilled water and condenser water systems at the high point...

Страница 99: ...s Check all water temperature sensors for proper installation and use of heat transfer paste Fill the chilled water circuit Type of glycol ___________________ Percent of glycol _______________ byweigh...

Страница 100: ...ey Note Do not open the starter disconnect switch This must remain closed to provide control power from the control power transformer to the oil sump heater 2 Verify that the chilled water and condens...

Страница 101: ...eaks Trim refrigerant charge until the unit operates in the conditions listed in the note below Note ARI conditions are condenser water 85 F and 3 GPM per ton and evaporator water 54 44 F Table 31 Ope...

Страница 102: ...ter is working Scheduling Other Maintenance Use a nondestructive tube test to inspect the con denser and evaporator tubes at 3 year intervals Note It may be desirable to perform tube tests on these co...

Страница 103: ...RfgtTemp F Evap Rfgt Pressure psia Evap ApproachTemp F Evap Water Flow Switch Status Expansion Valve Position Expansion Valve Position Steps Evap Rfgt Liquid Level in Condenser Cond Entering WaterTemp...

Страница 104: ...rce Feature Settings Chilled Water Reset Return Reset Ratio Return Start Reset Return Maximum Reset Outdoor Reset Ratio Outdoor Start Reset Outdoor Maximum Reset Mode Overrides Evap Water Pump Cond Wa...

Страница 105: ...standard condenser water circuit is composed solely of copper cast iron and steel Improper chemical cleaning can damage tube walls All of the materials used in the external circulation system the qua...

Страница 106: ...from not enough oil in the system or more likely oil migration to the evapora tor Oil migration can occur from a low refrigerant charge gas pump malfunction etc Note If the oil is logged in the evapor...

Страница 107: ...operating pressure differential of the chiller as measured by pressures in the condenser and evapora tor Normal pressure drops between the service valves of the lubrication circuit are shown by the lo...

Страница 108: ...condens er 3 To remove all of the moisture from the system and to insure a leak free unit pull the system down below 500 microns 4 After the unit is evacuated perform a standing rise test for at leas...

Страница 109: ...3 35 29 21 1 11 24 5 23 0 8 26 4 24 9 6 28 3 34 28 20 2 12 23 6 22 1 10 25 5 24 0 7 27 4 33 27 19 2 13 22 6 21 1 11 24 5 23 0 8 26 4 32 26 18 1 15 21 5 20 1 12 23 5 22 0 10 25 4 31 25 17 0 16 20 4 18...

Страница 110: ...13 7 N A 35 4 4 4 3 34 0 9 0 8 32 2 6 12 6 N A 36 6 1 N A 34 2 5 2 3 33 1 1 11 5 N A 37 7 8 N A 35 4 1 3 8 34 0 4 10 4 N A 38 9 6 N A 36 5 7 5 3 34 1 9 Notes Refer to unit Model No digits 6 14 21 N A...

Страница 111: ...ous min utes after it had been established Refer to Section on Setpoint Arbitration to determine how setpoints and operating modes may be effected by the comm loss The chiller follows the value of the...

Страница 112: ...regardless of last state Remote 5DD Comm Loss External Auto Stop Normal Latch Continual loss of communication between the MP and the Func tional ID has occurred for a 30 second period Remote 6B6 Comm...

Страница 113: ...A in the allotted time defined by the Maximum Acceleration Timer and and the start was aborted per the starter configuration selected Remote 1FA Compressor Did Not Accelerate Transi tion Info Latch Th...

Страница 114: ...y reset if the input returns to the normal range Remote 1C2 High Compressor Discharge Tempera ture Immediate Latch The compressor discharge temperature exceeded 190 F This diagnostic will be suppresse...

Страница 115: ...bit count corresponding to 21 2 mm or less liquid level for 80 minutes Remote B5 Low Evaporator Re frigerant Pressure Immediate Latch The Evaporator Refrigerant Pressure dropped below 10 psia just pri...

Страница 116: ...Oil Flow Protection Fault Immediate Latch The Oil Pressure Transducer for this Chiller is reading a pressure either above its Condenser Pressure by 15 Psia or more or below its Evaporator Pressure 10...

Страница 117: ...compressor was commanded off Detection time shall be 5 seconds minimum and 10 seconds maximum On detection and until the controller is manually reset generate di agnostic energize the appropriate ala...

Страница 118: ...short Immediate Non Latch The input disconnection of the flow of the heat recovery pipeline is more than 6 seconds after confirming the flow The compressor is automatically cleared after 7 seconds Rem...

Страница 119: ...g diagramsthat were shipped with the unit Unit Electrical Data To determine the specific electrical characteristics of a particular chiller refer to the nameplates mounted on the units Drawing Descrip...

Страница 120: ...120 RTHD SVX02H EN...

Страница 121: ...RTHD SVX02H EN 121 23094870 1 1 FIELD WIRING RTHD PBL 3 12 03 H 23094870 1 1 FIELD WIRING RTHD PBL 3 12 03 H...

Страница 122: ...122 RTHD SVX02H EN...

Страница 123: ...RTHD SVX02H EN 123 EXV...

Страница 124: ...124 RTHD SVX02H EN...

Страница 125: ...RTHD SVX02H EN 125...

Страница 126: ...126 RTHD SVX02H EN RLA 0 10VDC RLA 0 10V 2 10VDC 4 20mA 2 10VDC 4 20mA TRACER SUMMIT LONTALK...

Страница 127: ...RTHD SVX02H EN 127 2 10VDC 4 20mA TRACER SUMMIT LONTALK 4 20mA 2 10VDC 4 20mA 2 10VDC...

Страница 128: ...128 RTHD SVX02H EN 1A24...

Страница 129: ...RTHD SVX02H EN 129...

Страница 130: ...130 RTHD SVX02H EN UC800 RLA 115V 27V 115V TD 7...

Страница 131: ...RTHD SVX02H EN 131 CLASS1 CLASS1 CLASSII 300V W1 W2 120VAC 7 2AMPS 2 88AMP 1 3HP 7 2FLA 240VAC 5AMPS IOM...

Страница 132: ...132 RTHD SVX02H EN...

Страница 133: ...RTHD SVX02H EN 133 EXV 2 EXV 1...

Страница 134: ...134 RTHD SVX02H EN...

Страница 135: ...RTHD SVX02H EN 135...

Страница 136: ...136 RTHD SVX02H EN...

Страница 137: ...RTHD SVX02H EN 137...

Страница 138: ...138 RTHD SVX02H EN 1A24...

Страница 139: ...RTHD SVX02H EN 139...

Страница 140: ...140 RTHD SVX02H EN UC800 RLA 115V 27V 115V TD 7 27V...

Страница 141: ...RTHD SVX02H EN 141 115V CLASS1 CLASS1 CLASSII 300V W1 W2 120VAC 7 2AMPS 2 88AMP 1 3HP 7 2FLA 240VAC 5AMPS IOM...

Страница 142: ...142 RTHD SVX02H EN...

Страница 143: ...TIES WITHOUT THE WRITTEN CONSENT OF TRANE DRAWN BY DATE DO NOT SCALE PRINT X XX XXX THIRD ANGLE PROJECTION c UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN INCHES TOLERANCE ANGLES HOLE DIA CONFORMS...

Страница 144: ...144 RTHD SVX02H EN HEAT RECOVERY OIL TANK EVAPORATOR CONDENSER Heat Recovery Model...

Страница 145: ...RTHD SVX02H EN 145 ERY CONTROL PNAEL SEE DETAIL A G...

Страница 146: ...146 RTHD SVX02H EN...

Страница 147: ...RTHD SVX02H EN 147 C A DIVISION OF AMERICAN STANDARD INC ALL RIGHTS RESERVED...

Страница 148: ...148 RTHD SVX02H EN HEAT RECOVERY OIL TANK EVAPORATOR CONDENSER DETAIL A Heat Recovery Model...

Страница 149: ...RTHD SVX02H EN 149 ERY CONTROL PNAEL SEE DETAIL A...

Страница 150: ...ed controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and reserves the r...

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