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6. Maintenance

6.7 Filter Sections

During system start-up, filters are likely to

become rapidly blocked.
Filter sections may be supplied with a

manometer, which gives a visual

indication of filter conditions and pressure

drop.
Throw-away panel filters and bag filters

must be replaced each time or when the

pressure drop reaches the indicated dirty

condition. Permanent synthetic or metallic

filters must be cleaned periodically.

Filters must be installed following the

direction of the airflow arrow.
Bag filter pockets should be vertical

when installed.

6.8 Coil Sections

In the event of coils being out of

commission for some time, it is advisable

to completely drain down the coil. On

each occasion when refilling is

undertaken, check that the coil is

effectively vented.
Periodic cleaning of the coils is required.
Dirty coils have increased airside

pressure drops and reduced heat

transfer, thus unbalancing the cooling or

heating system.

6.8.1. Cleaning

In the event that fin edges have been

bent, they can be straightened with the

aid of a coil comb.
The cleaning is carried out with the unit

intact using a powerful vacuum cleaner

on the dust-contaminated side. If the unit

is very dirty it will need to be removed and

wet cleaned.
If required, soft cleaning brushes may be

used ensuring that the heat exchanger

fins are not damaged.

6.8.2. Frost protection

Check that frost protection is working

before the commencement of each winter

period. Ensure that the frost sensor is

correctly installed and fitted and is

working within the correct temperature

range.

6.8.3. Drop eliminator

Check the cleanliness of the droplet

separator section and the blades

annually. If the blades are dirty, remove

and clean them. Contamination can result

in damage through water droplets in the

system and to a reduction in the system's

performance. Ensure that the blades are

correctly repositioned and that they are

not distorted.

6.8.4. Steam heater coils

In the case of steam heater batteries,

arrange for automatic steam shutoff when

the unit is at rest, and check the function

of the fan overrun in this context.

6.8.5. Direct expansion coils

Never use hot water or steam to clean

these coils. During normal operation, the

fin block must not ice up. If this occurs,

check the refrigeration system.

6.9 Electric Heaters

Check the heater for any dirt

accumulation. If required, clean the

heating elements with a soft brush. Check

safety controls and fan overrun controls.

6.10 Steam Humidifier

Maintain in accordance with the

manufacturer directions. The following

details are general purpose instructions:
Check the steam distributor and ensure

there are no undesirable deposits.
Check that the steam feeds do not leak.
Check that the condensate drain is

functioning.

6.10.1. Evaporative Humidifier

Any evaporative modules that are

strongly encrusted with calcium deposits

should be replaced. Trane cannot be

responsible for the proper cleaning of

evaporative humidifiers.
In order to avoid excess clogging of the

evaporative humidifiers, it is advisable to

interlock the spray pipe operation with the

fan operation.

6.11 Dampers

Check for dirt deposits, damage, or signs

of corrosion. Clean with high-pressure air

or with a steam jet. 

6.12 Sound Attenuators

Silencer modules are basically

maintenance free. Within the framework

of wider maintenance programmes,

check for any dust deposits and vacuum

as necessary.

6.13 Weather Louvres/ 

Hoods

Check for any obstructions or blockages

in all of the air intakes and discharges.

6.14 Plate Heat Exchangers

Plate type heat exchangers are

aluminum; their service life is virtually

unlimited. Maintenance is limited to

cleaning operations. Clean the

condensate drain, check the trap, and top

up as necessary.
Any accumulation of fibres or dust at the

exchanger point-of-entry may be

removed with a brush or vacuum.
Any oil or greasy deposits must be

removed. If a bypass is fitted, maintain as

you would for dampers.

6.15 Heat Wheel

The drive unit should be maintained in

line with the manufacturer

recommendations. The construction of

the matrix is such that it is virtually

completely self-cleaning. The rotor may

be cleaned with pressurized air, water, or

steam jet and domestic detergents as

necessary.

IMPORTANT

CLCH-SVX05A-GB

Содержание CLCH

Страница 1: ...Installation Operation Maintenance CLCH QuantumClimate Changer Air Handling Units CLCH SVX05A GB...

Страница 2: ...l inspect the unit before signing the delivery note Specify any damage on the delivery note and send a registered letter of protest to the last carrier of the goods within 72 hours of delivery Notify...

Страница 3: ...18 23 1 Introduction 2 Delivery Check On Arrival Off Loading and Movement To The Site 3 Foundations and Erection 4 Assembly and Installation 5 Commissioning Procedure 6 Maintenance 7 Troubleshooting...

Страница 4: ...CLCH SVX05A GB 4 1 Introduction Please pay particular attention to the instructions on the unit in accordance with the identification label assembly drawings and special warnings or advice labels...

Страница 5: ...ff Loading A specific lifting method for offloading the units is recommended as follows see Figure 3 1 52 mm diameter lifting holes or certified lifting lugs are provided on the unit base frame 2 ALL...

Страница 6: ...ainst the unit base frame The lift point should be as near as possible to the centre of gravity see Figures 4 and 4a In the case of larger units the use of several forklift trucks may be required 2 4...

Страница 7: ...d the unit to ensure that correct operation and effective maintenance can be carried out Figure 6 gives recommended space allowances On the designated access side of the unit working areas must be equ...

Страница 8: ...O PROVIDE A LEVEL PLINTH OR SUPPORT WILL RESULT IN DOORS JAMMING AND AIR LEAKS FROM THE CASING 3 2 Erection To minimize noise transmission insulation material such as cork slabbing TICO pads may be pl...

Страница 9: ...to manoeuvre the sections together Greased skid plates will greatly assist the whole assembly operation 4 Secure the break point joint externally by replacing the 4 M6 bolts and washers which were pr...

Страница 10: ...e the units together Also fix into position any base frame unit end and roof joining brackets that are provided Fix into position any internal joining strips and or brackets that are provided and then...

Страница 11: ...reak by means of a tun dish must be fitted immediately after the trap Figure 12 Typical Air Conditioning Plant Drain Figure 12 Notes 1 Cooling coil humidifier or chilled battery 2 Vented drainage stac...

Страница 12: ...ns 1 2 pipe diameter insulation Figure Notes 1 Minimum of 12 mm 2 12 mm maximum total static pressure Figure 15 Drip Pans 1 1 2 2 3 4 5 Drip Pans A UPVC elbow and 1 1 2 38 mm diameter internal dimensi...

Страница 13: ...ntrol system used All pipework must be supported independently from the coils All connections must be made in such a way that the expansion and contraction of pipes do not impose forces on the coil he...

Страница 14: ...the casing must be made with a gland or grommet All wiring to other accessories must be carried out in the same manner PLEASE REFER TO THE UNIT MOUNTED CONTROLS IOM Motor connection details are conta...

Страница 15: ...0 70 0 85 5 108 0 127 0 146 0 162 0 177 5 Approximate Mass kg 0 1 0 1 0 2 0 3 0 7 1 5 2 7 3 8 5 6 7 5 11 1 Fenner is a registered trademark of J H Fenner Co Ltd Taper Lock and P B Precision Built are...

Страница 16: ...device will fade 16 5 Commissioning Procedure 5 4 Unit Connections All electrical water and ductwork connections of the unit must be completed by a qualified person To avoid damaging the coil connect...

Страница 17: ...ork the unit is started up for a test run To conduct a test run that involves the measurement of motor and fan performance the unit must be connected to the complete installation All access doors must...

Страница 18: ...A GREASE 3 SHELL MOBILUX 3 MOBIL BEACON 3 ESSO SKF 28 BALL BEARING GREASE Do not overlubricate bearings Excessive pressure caused by overlubrication can displace bearing grease seals or cause grease t...

Страница 19: ...80 140 112 236 224 375 56 80 125 200 to to to to to to to to to to to to 95 130 132 200 224 315 355 560 100 140 200 400 Newton N 13 20 25 35 45 65 85 115 5 10 20 40 to to to to to to to to to to to to...

Страница 20: ...end of bush using a block of sleeve to prevent damage This will ensure that the bush is seated squarely in the bore Screws will now turn a little more Repeat this alternate hammering and screw tighten...

Страница 21: ...n the unit is at rest and check the function of the fan overrun in this context 6 8 5 Direct expansion coils Never use hot water or steam to clean these coils During normal operation the fin block mus...

Страница 22: ...6 1 For Corrosion Yes 6 1 Flexible Connection Yes 6 1 Anti Vibration Mounts Yes 6 1 Inlet Guide Vane Controller Yes Drainage Yes 6 1 Fan Bearing Yes 6 2 Motors In General Yes 6 3 Motor Bearing Yes 6 3...

Страница 23: ...r grease on belts Clean belts and pulleys check for grease leaks Belts rubbing Remove obstruction Odd belts being fitted Replace with full set Filters collapsing Blocked with dirt Change at advised di...

Страница 24: ...vement it reserves the right to change design and specifications without notice Only qualified technicians should perform the installation and servicing of equipment referred to in this publication So...

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