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17

5. Commissioning

Procedure

5.10 Humidifiers and Water

Quality

The humidifier water supply quality is very

important to ensure correct operation.

The use of incorrectly treated or

untreated water in this equipment may

result in scaling, erosion, corrosion,

algae, or slime. 
The services of a qualified water

treatment specialist should be

engaged to determine what treatment,

if any, is required. The Trane warranty

specifically excludes liability for

corrosion or deterioration. Trane

assumes no responsibility for

equipment damage or failure that

results from the use of treated water,

or saline, or brackish water.

Please refer to the individual supplier's

installation, operation, and maintenance

manual for additional information.

5.11 Gas Burners

The gas burner supplier will commission

this equipment when installed on site.
Please refer to the individual supplier's

installation, operation, and maintenance

manual for additional information.

5.12 HEPA Filters

The HEPA filter section is supplied with

complete front withdrawal framework.
HEPA filters are supplied in original

packaging with the unit.
A specialist sealing company must be

employed to seal up the filter framework,

fit and seal the HEPA filters, and complete

a DOP test or equivalent.

5.13 Inverters

The inverter needs to be set up and run in

accordance with the supplier's IOM.
Please refer to the individual supplier's

installation, operation, and maintenance

manual for additional information.

5.14 Controls

See controls IOM and wiring diagrams.
Please refer to the individual supplier's

installation, operation, and maintenance

manual for additional information.

5.15 Test Run

Following the completion of all

preparatory work, the unit is started up for

a test run.

To conduct a test run that involves the

measurement of motor and fan

performance, the unit must be

connected to the complete installation.

All access doors must all be closed to

avoid pressure loss in the installation,

which may result in motor damage. 
Before staring the fan, open 

ALL

dampers. The fan must not be started

if the dampers are closed. When

starting

the fan, open the dampers.

The fan should not work against

closed dampers.

After switching on, check that the

direction of the rotation is correct. In

addition, the running power consumption

should be checked on all phases and

compared with the power data on the

nameplate. If the running power is too

high, there is probably a faulty connection

and the unit must be switched off

immediately. Check the fan and motor

bearings for undue noise. Measure the air

volume and external pressure. 
The following situations may arise:

1. The air volume is lower, as the system

pressure is much higher than

designed.

2. The air volume is higher, as the system

pressure is much lower than designed.

Increasing the fan speed should only

be carried out after careful study of the

measured point on the appropriate fan

curve.

In extreme cases exchanging the motor,

fan and drive may be necessary.
The adjustment of variable belt-drive

pulleys is carried out with the system at

rest, ensuring that the system is not

restarted unexpectedly. Remove the

pulley safety screws and turn through half

of the pulley circumference to carry this

out. Then retighten the screws and

readjust the pulley belt tension.
Following any change in the pulley ratio,

the motor power consumption must be

rechecked.
The nominal output rating quoted on the

nameplate must not be exceeded.
In all cases of airflow not conforming to

the specifications, please contact your

sales office. 

CAUTION

IMPORTANT

IMPORTANT

IMPORTANT

CLCH-SVX05A-GB

Содержание CLCH

Страница 1: ...Installation Operation Maintenance CLCH QuantumClimate Changer Air Handling Units CLCH SVX05A GB...

Страница 2: ...l inspect the unit before signing the delivery note Specify any damage on the delivery note and send a registered letter of protest to the last carrier of the goods within 72 hours of delivery Notify...

Страница 3: ...18 23 1 Introduction 2 Delivery Check On Arrival Off Loading and Movement To The Site 3 Foundations and Erection 4 Assembly and Installation 5 Commissioning Procedure 6 Maintenance 7 Troubleshooting...

Страница 4: ...CLCH SVX05A GB 4 1 Introduction Please pay particular attention to the instructions on the unit in accordance with the identification label assembly drawings and special warnings or advice labels...

Страница 5: ...ff Loading A specific lifting method for offloading the units is recommended as follows see Figure 3 1 52 mm diameter lifting holes or certified lifting lugs are provided on the unit base frame 2 ALL...

Страница 6: ...ainst the unit base frame The lift point should be as near as possible to the centre of gravity see Figures 4 and 4a In the case of larger units the use of several forklift trucks may be required 2 4...

Страница 7: ...d the unit to ensure that correct operation and effective maintenance can be carried out Figure 6 gives recommended space allowances On the designated access side of the unit working areas must be equ...

Страница 8: ...O PROVIDE A LEVEL PLINTH OR SUPPORT WILL RESULT IN DOORS JAMMING AND AIR LEAKS FROM THE CASING 3 2 Erection To minimize noise transmission insulation material such as cork slabbing TICO pads may be pl...

Страница 9: ...to manoeuvre the sections together Greased skid plates will greatly assist the whole assembly operation 4 Secure the break point joint externally by replacing the 4 M6 bolts and washers which were pr...

Страница 10: ...e the units together Also fix into position any base frame unit end and roof joining brackets that are provided Fix into position any internal joining strips and or brackets that are provided and then...

Страница 11: ...reak by means of a tun dish must be fitted immediately after the trap Figure 12 Typical Air Conditioning Plant Drain Figure 12 Notes 1 Cooling coil humidifier or chilled battery 2 Vented drainage stac...

Страница 12: ...ns 1 2 pipe diameter insulation Figure Notes 1 Minimum of 12 mm 2 12 mm maximum total static pressure Figure 15 Drip Pans 1 1 2 2 3 4 5 Drip Pans A UPVC elbow and 1 1 2 38 mm diameter internal dimensi...

Страница 13: ...ntrol system used All pipework must be supported independently from the coils All connections must be made in such a way that the expansion and contraction of pipes do not impose forces on the coil he...

Страница 14: ...the casing must be made with a gland or grommet All wiring to other accessories must be carried out in the same manner PLEASE REFER TO THE UNIT MOUNTED CONTROLS IOM Motor connection details are conta...

Страница 15: ...0 70 0 85 5 108 0 127 0 146 0 162 0 177 5 Approximate Mass kg 0 1 0 1 0 2 0 3 0 7 1 5 2 7 3 8 5 6 7 5 11 1 Fenner is a registered trademark of J H Fenner Co Ltd Taper Lock and P B Precision Built are...

Страница 16: ...device will fade 16 5 Commissioning Procedure 5 4 Unit Connections All electrical water and ductwork connections of the unit must be completed by a qualified person To avoid damaging the coil connect...

Страница 17: ...ork the unit is started up for a test run To conduct a test run that involves the measurement of motor and fan performance the unit must be connected to the complete installation All access doors must...

Страница 18: ...A GREASE 3 SHELL MOBILUX 3 MOBIL BEACON 3 ESSO SKF 28 BALL BEARING GREASE Do not overlubricate bearings Excessive pressure caused by overlubrication can displace bearing grease seals or cause grease t...

Страница 19: ...80 140 112 236 224 375 56 80 125 200 to to to to to to to to to to to to 95 130 132 200 224 315 355 560 100 140 200 400 Newton N 13 20 25 35 45 65 85 115 5 10 20 40 to to to to to to to to to to to to...

Страница 20: ...end of bush using a block of sleeve to prevent damage This will ensure that the bush is seated squarely in the bore Screws will now turn a little more Repeat this alternate hammering and screw tighten...

Страница 21: ...n the unit is at rest and check the function of the fan overrun in this context 6 8 5 Direct expansion coils Never use hot water or steam to clean these coils During normal operation the fin block mus...

Страница 22: ...6 1 For Corrosion Yes 6 1 Flexible Connection Yes 6 1 Anti Vibration Mounts Yes 6 1 Inlet Guide Vane Controller Yes Drainage Yes 6 1 Fan Bearing Yes 6 2 Motors In General Yes 6 3 Motor Bearing Yes 6 3...

Страница 23: ...r grease on belts Clean belts and pulleys check for grease leaks Belts rubbing Remove obstruction Odd belts being fitted Replace with full set Filters collapsing Blocked with dirt Change at advised di...

Страница 24: ...vement it reserves the right to change design and specifications without notice Only qualified technicians should perform the installation and servicing of equipment referred to in this publication So...

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