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18

6. Maintenance

The maintenance interval periods are

stated, guidelines only. Any large

deviations in the pattern of usage may

necessitate further maintenance

attention.

During maintenance operations the

unit must be completely isolated and

precautions taken to prevent any

premature restart. 

6.1 Fan

If the fan/motor assembly is going to be

stored for over two weeks before use, the

fan should be rotated by hand at weekly

intervals to avoid bearing damage.
If storage will be over one month it is

recommended that the belts be

slackened as well. 
Check for soiling, damage, corrosion, and

any tendency to bind. Clean as

necessary.
Check that the flexible connections are

securely fixed.
Check the function of all antivibration

mounts.
Check for any obstructions or blockages

of all the air intakes and discharges.
Check the traps for leaks or blockages

and prime as necessary.

6.2 Bearing Test

Check that the fan bearing is tightened

and is not unduly noisy, by sounding it

using a metal bar as a conductor.
Where a belt guard has been supplied,

check that it is fitted correctly.
If there is any irregular noise or knocking,

renew both bearings. Fan bearings are

greased for life, but larger units with

standard bearings require annual

lubrication. These have grease line

extensions. In the case of extreme

running conditions, lubricate in

accordance with the following

recommendations:
Recommended lubricants;
ALVANIA

GREASE 3

(SHELL)

MOBILUX 3

(MOBIL)

BEACON 3

(ESSO)

SKF 28

(BALL BEARING

GREASE)

Do not overlubricate bearings. 
Excessive pressure caused by

overlubrication can displace bearing

grease seals or cause grease to

overheat the bearing, resulting in

premature bearing failure.

6.3 Motor

Check the state of cleanliness of the

motor and clean it if necessary. Check the

noise level of the motor bearing by

listening to it with a metal conductor. If

there is any irregularity or undue noise,

the bearing should be changed or the

motor replaced. 

6.4 Belt Drive

Belts that are split or have frayed edges

or any other signs of damage must be

replaced. Rubber shred on the fan

section floor is a sign of abnormal wear.

6.5 Belt Drive Tensioning

Tensioning of the drive belt is achieved by

moving the motor in relation to the fan

(see Figure 19).
The motor is moved on slide rails.

Figure 19

Figure Notes:

1. Slide rails
2. Lock nut
3. Tensioning screw
4. Tensioning pad

Loosening the 

motor retaining bolt 

and

then turning the tensioning screw carries

out the adjustment. It is important to

maintain the precise alignment of the

pulleys. 
This should be checked with a straight

edge following each adjustment.
Following completion of the adjustment,

retighten the 

motor retaining bolts

The belt tension should be checked by

using a proprietary instrument such as

the Browning belt-tension checker.

The belt drive must be retensioned

after the first 10 hours of operation.

The high performance of Fenner

Precision Built belts requires correct

tension; we recommend using the Fenner

Belt Tension Indicator.

IMPORTANT

IMPORTANT

CLCH-SVX05A-GB

Содержание CLCH

Страница 1: ...Installation Operation Maintenance CLCH QuantumClimate Changer Air Handling Units CLCH SVX05A GB...

Страница 2: ...l inspect the unit before signing the delivery note Specify any damage on the delivery note and send a registered letter of protest to the last carrier of the goods within 72 hours of delivery Notify...

Страница 3: ...18 23 1 Introduction 2 Delivery Check On Arrival Off Loading and Movement To The Site 3 Foundations and Erection 4 Assembly and Installation 5 Commissioning Procedure 6 Maintenance 7 Troubleshooting...

Страница 4: ...CLCH SVX05A GB 4 1 Introduction Please pay particular attention to the instructions on the unit in accordance with the identification label assembly drawings and special warnings or advice labels...

Страница 5: ...ff Loading A specific lifting method for offloading the units is recommended as follows see Figure 3 1 52 mm diameter lifting holes or certified lifting lugs are provided on the unit base frame 2 ALL...

Страница 6: ...ainst the unit base frame The lift point should be as near as possible to the centre of gravity see Figures 4 and 4a In the case of larger units the use of several forklift trucks may be required 2 4...

Страница 7: ...d the unit to ensure that correct operation and effective maintenance can be carried out Figure 6 gives recommended space allowances On the designated access side of the unit working areas must be equ...

Страница 8: ...O PROVIDE A LEVEL PLINTH OR SUPPORT WILL RESULT IN DOORS JAMMING AND AIR LEAKS FROM THE CASING 3 2 Erection To minimize noise transmission insulation material such as cork slabbing TICO pads may be pl...

Страница 9: ...to manoeuvre the sections together Greased skid plates will greatly assist the whole assembly operation 4 Secure the break point joint externally by replacing the 4 M6 bolts and washers which were pr...

Страница 10: ...e the units together Also fix into position any base frame unit end and roof joining brackets that are provided Fix into position any internal joining strips and or brackets that are provided and then...

Страница 11: ...reak by means of a tun dish must be fitted immediately after the trap Figure 12 Typical Air Conditioning Plant Drain Figure 12 Notes 1 Cooling coil humidifier or chilled battery 2 Vented drainage stac...

Страница 12: ...ns 1 2 pipe diameter insulation Figure Notes 1 Minimum of 12 mm 2 12 mm maximum total static pressure Figure 15 Drip Pans 1 1 2 2 3 4 5 Drip Pans A UPVC elbow and 1 1 2 38 mm diameter internal dimensi...

Страница 13: ...ntrol system used All pipework must be supported independently from the coils All connections must be made in such a way that the expansion and contraction of pipes do not impose forces on the coil he...

Страница 14: ...the casing must be made with a gland or grommet All wiring to other accessories must be carried out in the same manner PLEASE REFER TO THE UNIT MOUNTED CONTROLS IOM Motor connection details are conta...

Страница 15: ...0 70 0 85 5 108 0 127 0 146 0 162 0 177 5 Approximate Mass kg 0 1 0 1 0 2 0 3 0 7 1 5 2 7 3 8 5 6 7 5 11 1 Fenner is a registered trademark of J H Fenner Co Ltd Taper Lock and P B Precision Built are...

Страница 16: ...device will fade 16 5 Commissioning Procedure 5 4 Unit Connections All electrical water and ductwork connections of the unit must be completed by a qualified person To avoid damaging the coil connect...

Страница 17: ...ork the unit is started up for a test run To conduct a test run that involves the measurement of motor and fan performance the unit must be connected to the complete installation All access doors must...

Страница 18: ...A GREASE 3 SHELL MOBILUX 3 MOBIL BEACON 3 ESSO SKF 28 BALL BEARING GREASE Do not overlubricate bearings Excessive pressure caused by overlubrication can displace bearing grease seals or cause grease t...

Страница 19: ...80 140 112 236 224 375 56 80 125 200 to to to to to to to to to to to to 95 130 132 200 224 315 355 560 100 140 200 400 Newton N 13 20 25 35 45 65 85 115 5 10 20 40 to to to to to to to to to to to to...

Страница 20: ...end of bush using a block of sleeve to prevent damage This will ensure that the bush is seated squarely in the bore Screws will now turn a little more Repeat this alternate hammering and screw tighten...

Страница 21: ...n the unit is at rest and check the function of the fan overrun in this context 6 8 5 Direct expansion coils Never use hot water or steam to clean these coils During normal operation the fin block mus...

Страница 22: ...6 1 For Corrosion Yes 6 1 Flexible Connection Yes 6 1 Anti Vibration Mounts Yes 6 1 Inlet Guide Vane Controller Yes Drainage Yes 6 1 Fan Bearing Yes 6 2 Motors In General Yes 6 3 Motor Bearing Yes 6 3...

Страница 23: ...r grease on belts Clean belts and pulleys check for grease leaks Belts rubbing Remove obstruction Odd belts being fitted Replace with full set Filters collapsing Blocked with dirt Change at advised di...

Страница 24: ...vement it reserves the right to change design and specifications without notice Only qualified technicians should perform the installation and servicing of equipment referred to in this publication So...

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