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Page 10 

                 

Installer’s Guide

NOTE: 

 

The unit is shipped for horizontal installation.

NOTE:

 During heating operation, avoid supply air below 80  

degrees F or return air below 50 degrees F to prevent flue 

gas condensation.

Horizontal Airflow Units

1.  Location of the unit must allow service clearance around it 

to ensure adequate serviceability, maximum capacity, and 

peak operating efficiency.

 2.  These units are designed for outdoor installation. They  

may be installed directly on a slab, wood flooring, or on 

Class A, B, or C roof covering material. The discharge air 

from the condenser fans must be unrestricted for a minimum 

of 3 feet above the unit.

3.  The louvers above and below the flue hood in the side panel 

 

must have adequate clearance around the air opening into 

the combustion area. See Figure 2 on page 5 or Figure 4 on 

page 7.

4.  Examine all flue product-carrying areas of the furnace, its 

vent system, and the main burner for safe operation.

 

IMPORTANT: 

A minimum 0” clearance to combustible mate

-

rial shall be maintained on air outlet duct.

5.  Exhaust vents or other sources of contaminated air must not 

be near the unit’s air inlet if outside air is to be introduced as 

make-up air or a ventilation feature is to be used. Contami-

nation from exhaust vents or chimneys may also foul the 

condenser causing degraded performance.

6.  Check the handling facilities to ensure the safety of person-

nel and the unit(s).

7.  The unit must be mounted level for proper drainage of water  

through the drain holes in the base pan.

8.  The unit should not be exposed to direct roof water runoff.
9.  Flexible duct connectors must be of a flame retardant

 

material. All duct work outside of the structure must be  

insulated and weatherproofed in accordance with local 

codes.

10.  Holes through exterior walls or roof must be sealed in 

 

accordance with local codes.

11.  All fabricated outdoor ducts should be as short as possible.

Clearances

1.  The recommended clearances for single-unit installations 

are illustrated in Figures 1 to 6, pages 4-9.

2.  Any reduction of the unit clearances indicated in these 

figures may result in condenser coil starvation or the recircu

-

lation of warm condenser air.  Actual clearances, which 

appear to be inadequate should be reviewed with a local 

engineer.

3.  See the unit’s nameplate for the absolute minimum clear-

ance between the unit and any combustible surfaces. 

 

Down Airflow Units

1.  Location of the unit must allow service clearance around it to 

ensure adequate serviceability, maximum capacity, and peak 

operating efficiency. 

2.  Refer to the Installation section for instruction on converting 

the supply and return airflow covers to down airflow.

3.  The field assembled Roof Mounting Curb  (BAYCURB050A or 

BAYCURB051A) or a field fabricated curb should be in place 

before the unit is hoisted to the roof top.

 

The Roof Mounting Curb (frame) must be installed on a flat, 

level section of the roof (maximum of 1/4" per foot pitch) and  

provide a level mounting surface for the unit.  Also, be sure to 

provide sufficient height above the roof to prevent water from 

entering the unit.

4.  Be sure the mounting curb spans structural members (trusses) 

of the roof, thereby providing sufficient support for the weight of 

the unit, the curb, the duct(s), and any factory or field installed 

accessories.

5.  The unit must be mounted level for proper drainage of water 

through the drain holes in the base pan.

6.  Be sure the hole in the structure for the ducts is large enough 

to accommodate the fabricated ducts and the insulation sur-

rounding them. Flexible duct connectors must be of a flame 

retardant material. All duct work outside of the structure must be 

insulated and weatherproofed in accordance with local codes.

7.  Holes through exterior walls or roof must be sealed in accor

-

dance with local codes.

8.  These units are designed for outdoor installation. They may be 

installed directly on a slab, wood flooring, or on Class A, B, or 

C roof covering material. The discharge air from the condenser 

fans must be unrestricted for a minimum of 3 feet above the 

unit.

9.  The louvers above and below the flue hood in the side panel 

must have adequate clearance around the air opening into the 

combustion area.

10.  Examine all flue product-carrying areas of the furnace, its vent 

system, and the main burner for safe operation.

 

IMPORTANT:

  A minimum 0” clearance to combustible material 

shall be maintained on air outlet duct.

11.  Exhaust vents or other sources of contaminated air should not 

be near the unit’s air inlet if outside air is to be introduced as 

make-up air or a ventilation feature is to be used. Contamination 

from exhaust vents or chimneys may also foul the condenser 

causing degraded performance.

12.  Check the handling facilities to ensure the safety of personnel 

and the unit(s).

Clearances

1.  The recommended clearances for single-unit installations are 

illustrated in Figures 1 to 6, pages 4-9.

2.  Any reduction of the unit clearances indicated in these fig

-

ures may result in condenser coil starvation or the recircula-

tion of warm condenser air.  Actual clearances, which appear 

to be inadequate should be reviewed with a local engineer.

3.  See the unit’s nameplate for the absolute minimum clear-

ance between the unit and any combustible surfaces.

Step 3—Review Location and Recommendation Information

Содержание 4YCY4024

Страница 1: ...inherent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it i...

Страница 2: ...ENING SYSTEM Failure to follow proper procedures can result in personal illness or injury or severe equipment damage RECONNECT ALL GROUNDING DEVICES All parts of this product that are capable of condu...

Страница 3: ...erwriters Laboratory An LP Gas conver sion kit is available Extreme mounting kits for slab and curbs are also available Packaged units are designed for outdoor mounting with a vertical condenser disch...

Страница 4: ...ep 2 Determine Unit Clearances Figure 1 4YCY4024 through 4YCY4036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCY4024 through 4YCY4036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCY4024 through 4YCY4036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCY4042 through 4YCY4060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCY4042 through 4YCY4060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCY4042 through 4YCY4060 3 of 3...

Страница 10: ...Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabr...

Страница 11: ...ce to combustible mate rial shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained Rooftop Installation Curb Mounting Convert Horizontal Airflow to Do...

Страница 12: ...he unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension draw...

Страница 13: ...For roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locateandsecurethesleeperrailstotheroof Three 3 sleeper rails are re...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...wo 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 Condensate Drain Piping A...

Страница 17: ...SURE DROP OF 0 3 INCH W C AND 0 6 SP GR GAS IMPORTANT Before making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g econ...

Страница 18: ...cap or plug the line and test the pressure at the tapped shut off cock The pressure reading should not exceed 14 inches water column 5 Usinganappropriatebackupwrenchonthegasvalveinletboss connect the...

Страница 19: ...in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision NOTE This unit is factory wired for 230V See wiring dia gram for 208V conversion NOTE For branch circuit w...

Страница 20: ...Switch Provide an approved weatherproof disconnect within close proxim ity to and within sight of the unit If disconnect must be mounted to the cabinet the location shown in Figure 21 should be the o...

Страница 21: ...757192i2 B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE...

Страница 22: ...Are all covers and access panels in place to prevent air loss and safety hazards NOTE Do not use the PRESSURE CURVES from the unit s SER VICE FACTS to determine the unit refrigerant charge The correc...

Страница 23: ...place and properly fastened Has the owner been instructed on the proper operation and maintenance of the unit Be sure to leave this manual with the owner Final Installation Checklist 1 Check to make s...

Страница 24: ...a 10 minute delay from the time of 1st stage ignition Comfort Control satisfied R and W1 W2 jumped contacts open signaling the control module to close the gas valve and de energize the induced draft b...

Страница 25: ...not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Owner Maintenance Some of the periodic maintenance functions of the packaged unit can be performed b...

Страница 26: ...2 through 7 above Take care that all gaskets seat properly 12 Check all wires for correct installation by referring to the unit s electrical wiring diagram in the SERVICE FACTS 13 Leak test all gas li...

Страница 27: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 28: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

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