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Page 20 

                 

Installer’s Guide

Control Wiring (Class II)

Low voltage control wiring should not be run in conduit with power 

wiring unless Class 1 wire of proper voltage rating is used.  Route 

the thermostat cable or equivalent single leads of No. 18 AWG 

colored wire from the thermostat subbase terminals through the 

rubber grommet on the unit. See Figures 2 or 5 for the  control 

entry (24V Entry) location.  Make connections as shown on the 

unit wiring diagram.
Do not short thermostat wires since this will damage the control 

transformer.

Table 6. Thermostat Wire Size and Maximum Length

Refer to Table 6 for recommended wire sizes and lengths for install

-

ing the unit thermostat. The total resistance of these low voltage 

wires must not exceed one (1) ohm. Any resistance in excess of 1 

ohm may cause the control to malfunction because of the exces-

sive voltage drop.

Contactor

Unit Ground Lug

Figure 20. Power Connections

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5

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5

1

2

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4

0

1

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2

Electrical Power

It is important that proper electrical power be available for the unit.  

Voltage variation should remain within the limits stamped on the 

unit nameplate.

Disconnect Switch

Provide an approved weatherproof disconnect within close proxim-

ity to and 

within sight of the unit. 

If disconnect must be mounted 

to the cabinet, the location shown in Figure 21 should be the only 

one considered.

Over Current Protection

The branch circuit feeding the unit must be protected as shown on 

the unit nameplate.

Power Wiring

The power supply lines must be run in weather-tight conduit to the 

disconnect and into the side of the unit control box.  Provide strain 

relief for all conduit with suitable connectors. 

Provide flexible conduit supports whenever vibration transmission 

may cause a noise problem within the building structure.

1.  Remove the Control/Heat access panel. Pass the power 

 

  wires  through the Power Entry hole in the end of the unit.  

  See Figure 19.
2. Connect the high voltage wires to the appropriate contactor 

terminals. Single phase units use a two (2) pole contactor  

and three phase units use a two (2) pole contactor and a Blue 

lead wire. Connect the ground to the ground lug on the chas-

sis. See Figure 20. Be sure all connections are tight. 

GROUNDING:  THE UNIT MUST BE ELECTRICALLY 

GROUNDED IN ACCORDANCE WITH LOCAL CODES OR 

THE NATIONAL ELECTRIC CODE.

NOTE: 

Unit must be grounded for ignitor to operate properly. 

Gas pipe to unit is not an adequate ground. Ground the unit 

internally as provided. 

 

Figure 21. Mounted Disconnect Location

Содержание 4YCY4024

Страница 1: ...inherent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it i...

Страница 2: ...ENING SYSTEM Failure to follow proper procedures can result in personal illness or injury or severe equipment damage RECONNECT ALL GROUNDING DEVICES All parts of this product that are capable of condu...

Страница 3: ...erwriters Laboratory An LP Gas conver sion kit is available Extreme mounting kits for slab and curbs are also available Packaged units are designed for outdoor mounting with a vertical condenser disch...

Страница 4: ...ep 2 Determine Unit Clearances Figure 1 4YCY4024 through 4YCY4036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCY4024 through 4YCY4036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCY4024 through 4YCY4036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCY4042 through 4YCY4060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCY4042 through 4YCY4060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCY4042 through 4YCY4060 3 of 3...

Страница 10: ...Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabr...

Страница 11: ...ce to combustible mate rial shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained Rooftop Installation Curb Mounting Convert Horizontal Airflow to Do...

Страница 12: ...he unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension draw...

Страница 13: ...For roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locateandsecurethesleeperrailstotheroof Three 3 sleeper rails are re...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...wo 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 Condensate Drain Piping A...

Страница 17: ...SURE DROP OF 0 3 INCH W C AND 0 6 SP GR GAS IMPORTANT Before making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g econ...

Страница 18: ...cap or plug the line and test the pressure at the tapped shut off cock The pressure reading should not exceed 14 inches water column 5 Usinganappropriatebackupwrenchonthegasvalveinletboss connect the...

Страница 19: ...in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision NOTE This unit is factory wired for 230V See wiring dia gram for 208V conversion NOTE For branch circuit w...

Страница 20: ...Switch Provide an approved weatherproof disconnect within close proxim ity to and within sight of the unit If disconnect must be mounted to the cabinet the location shown in Figure 21 should be the o...

Страница 21: ...757192i2 B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE...

Страница 22: ...Are all covers and access panels in place to prevent air loss and safety hazards NOTE Do not use the PRESSURE CURVES from the unit s SER VICE FACTS to determine the unit refrigerant charge The correc...

Страница 23: ...place and properly fastened Has the owner been instructed on the proper operation and maintenance of the unit Be sure to leave this manual with the owner Final Installation Checklist 1 Check to make s...

Страница 24: ...a 10 minute delay from the time of 1st stage ignition Comfort Control satisfied R and W1 W2 jumped contacts open signaling the control module to close the gas valve and de energize the induced draft b...

Страница 25: ...not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Owner Maintenance Some of the periodic maintenance functions of the packaged unit can be performed b...

Страница 26: ...2 through 7 above Take care that all gaskets seat properly 12 Check all wires for correct installation by referring to the unit s electrical wiring diagram in the SERVICE FACTS 13 Leak test all gas li...

Страница 27: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 28: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

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