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Installer’s Guide

IMPORTANT:  Read this entire manual before beginning installation procedures. 

 

Safety Considerations

WARNING: INDICATES A POTENTIALLY 

HAZARDOUS SITUATION WHICH, IF NOT 

AVOIDED, COULD RESULT IN DEATH OR 

SERIOUS INJURY. 

CAUTION: Indicates a potentially hazardous situation 

which, if not avoided, may result in minor or moderate in-

jury. It may also be used to alert against unsafe practices 

and where property-damage-only accidents could occur.

NOTICE

Warning and Cautions appear at appropriate 

locations throughout this guide. Read these 

carefully.

EXPLOSION HAZARD!

Propane gas is heavier than air and may collect in any low 

areas or confined spaces. In addition, odorant fade may make 

the gas undetectable except with a warning device. If the 

gas furnace is installed in a basement, an excavated areas 

or a confined space, it is strongly recommended to contact 

a gas supplier to install a gas detecting warning device in 

case of leak. The manufacturer of your furnace does not test 

any detectors and makes no representations regarding any 

brand or type of detector.

WARNING

!

PRECAUTIONARY MEASURES

• 

Avoid breathing fiberglass dust

• 

Use a NIOSH approved dust/mist respirator

• 

Avoid contact with the skin or eyes. Wear long-sleeved, 

loose fitting clothing, gloves, and eye protection.

• 

Wash clothes separately from other clothing, rinse 

washer thoroughly.

• 

Operations, such as sawing, blowing, tear-out, and 

spraying may generate fiber concentrations requiring 

additional respiratory protection. Use the appropriate 

NIOSH approved respirator in these situations.

FIRST AID  MEASURES

Eye Contact: 

Flush eyes with water to remove  

     

 

dust. If symptoms persist, seek medical  

     

attention.

Skin

 Contact:  Wash affected area gently with soap and  

     

 

warm water after handling.

This product contains fiberglass wool insulation! Fiberglass dust 

and ceramic fibers are believed by the state of California to cause 

cancer through inhalation. Glasswool fibers may also cause 

respiratory, skin, or eye irritation.

EXPLOSION HAZARD!

To prevent an explosion or possible injury, death, and equip-

ment damage, do not store combustible materials, gasoline, 

or other flammable vapors or liquids near the unit.

WARNING

!

WARNING

!

CAUTION

!

CONTAINS REFRIGERANT!

SYSTEM CONTAINS OIL AND REFRIGERANT UNDER 

HIGH PRESSURE. RECOVER REFRIGERANT TO RELIEVE 

PRESSURE BEFORE OPENING SYSTEM. Failure to follow 

proper procedures can result in personal illness or injury 

or severe equipment damage.

RECONNECT ALL GROUNDING DEVICES.

All parts of this product that are capable of conducting 

electrical current are grounded.  If grounding wires, 

screws, straps, clips, nuts, or washers used to complete 

a path to ground are removed for service, they must be 

returned to their original position and properly fastened.

CAUTION

!

Hot Surface!

Do Not touch top of compressor. May cause minor to severe 

burning.

Unit contains R-410A Refrigerant!

R-410A operating pressure exceeds the limit of R-22. Proper 

service equipment is required. Failure to use proper service 

tools may result in equipment damage or personal injury.

SERVICE

Use only R-410A Refrigerant and approved POE compres-

sor oil.

CAUTION

!

Never use combustible cleaning fluids on any part of the 

furnace.

WARNING

!

WARNING

!

Improper Unit Lift! 

Test lift unit approximately 24 inches to verify proper center 

of gravity lift point. To avoid dropping of unit, reposition 

lifting point if unit is not level. Failure to properly lift 

unit could result in death or serious injury or possible 

equipment or property-only damage.

WARNING

!

IMPORTANT:

 This product has been designed and manufactured to meet 

ENERGY STAR criteria for energy efficiency. However, proper refrigerant 

charge and proper air flow are critical to achieve rated capacity and efficiency. 

Installation of this product should follow the manufacturer’s refrigerant charg-

ing and air flow instructions. 

Failure to confirm proper charge and airflow 

may reduce energy efficiency and shorten equipment life. 

IMPORTANT: 

Do not connect gas piping to the unit until a line pressure test 

has been completed. This unit should never be exposed to gas line pressure in 

excess of 14 inches water column (1/2 PSIG). The furnace and its equipment 

shutoff valve must be disconnected from the gas supply piping system during 

any pressure testing of that system at test pressures in excess of 1/2 psi.  

MPORTANT:

 Reconnect all grounding devices. All parts of this product capable 

of conducting electrical current are grounded. If grounding wires, screws, straps, 

clips, nuts, or washers used to complete a path to ground are removed for service, 

they must be returned to their original position and properly fastened.

IMPORTANT:

 Wear appropriate gloves, arm sleeve protectors, and eye 

protection when servicing or maintaining this equipment.

IMPORTANT: 

Air filters and media wheels or plates shall meet the test require

-

ments in UL 900.

Содержание 4YCY4024

Страница 1: ...inherent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it i...

Страница 2: ...ENING SYSTEM Failure to follow proper procedures can result in personal illness or injury or severe equipment damage RECONNECT ALL GROUNDING DEVICES All parts of this product that are capable of condu...

Страница 3: ...erwriters Laboratory An LP Gas conver sion kit is available Extreme mounting kits for slab and curbs are also available Packaged units are designed for outdoor mounting with a vertical condenser disch...

Страница 4: ...ep 2 Determine Unit Clearances Figure 1 4YCY4024 through 4YCY4036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCY4024 through 4YCY4036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCY4024 through 4YCY4036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCY4042 through 4YCY4060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCY4042 through 4YCY4060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCY4042 through 4YCY4060 3 of 3...

Страница 10: ...Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabr...

Страница 11: ...ce to combustible mate rial shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained Rooftop Installation Curb Mounting Convert Horizontal Airflow to Do...

Страница 12: ...he unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension draw...

Страница 13: ...For roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locateandsecurethesleeperrailstotheroof Three 3 sleeper rails are re...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...wo 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 Condensate Drain Piping A...

Страница 17: ...SURE DROP OF 0 3 INCH W C AND 0 6 SP GR GAS IMPORTANT Before making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g econ...

Страница 18: ...cap or plug the line and test the pressure at the tapped shut off cock The pressure reading should not exceed 14 inches water column 5 Usinganappropriatebackupwrenchonthegasvalveinletboss connect the...

Страница 19: ...in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision NOTE This unit is factory wired for 230V See wiring dia gram for 208V conversion NOTE For branch circuit w...

Страница 20: ...Switch Provide an approved weatherproof disconnect within close proxim ity to and within sight of the unit If disconnect must be mounted to the cabinet the location shown in Figure 21 should be the o...

Страница 21: ...757192i2 B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE...

Страница 22: ...Are all covers and access panels in place to prevent air loss and safety hazards NOTE Do not use the PRESSURE CURVES from the unit s SER VICE FACTS to determine the unit refrigerant charge The correc...

Страница 23: ...place and properly fastened Has the owner been instructed on the proper operation and maintenance of the unit Be sure to leave this manual with the owner Final Installation Checklist 1 Check to make s...

Страница 24: ...a 10 minute delay from the time of 1st stage ignition Comfort Control satisfied R and W1 W2 jumped contacts open signaling the control module to close the gas valve and de energize the induced draft b...

Страница 25: ...not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Owner Maintenance Some of the periodic maintenance functions of the packaged unit can be performed b...

Страница 26: ...2 through 7 above Take care that all gaskets seat properly 12 Check all wires for correct installation by referring to the unit s electrical wiring diagram in the SERVICE FACTS 13 Leak test all gas li...

Страница 27: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 28: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

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