Trane 4YCY4024 Скачать руководство пользователя страница 11

 

Page 11

Installer’s Guide

Figure 13. Typical Ground Level Applications

Note: 

Use the extreme mount-

ing kit, BAYEXMK003AA, to 

secure the unit to the slab.

Step 4—Unit Installation

 NOTE: 

The factory ships this unit for horizontal installation.

Install Flue Hood

1.  Locate the Flue Hood in the literature package.

2.  Remove the two Flue Hood mounting screws from the unit. 

They  

are located to the right of the Power Entry connection panel.  

3.  Attach the Flue Hood to the unit with the two screws removed 

in 

 step 2. See Figure 2 on page 5 or Figure 5 on page 8 for cor-

rect orientation of the Flue Hood.

Ground Level Installation

To install the unit at ground level:
1.  Place the unit on a pad the size of the unit or larger.  

The unit must 

   be mounted level for proper drainage of water through the holes  

  in the base pan. To securely attach the unit to the slab, use

 

  extreme mounting kit, BAYEXMK003A.

  The pad must not come in contact with the structure (see Figure 

  7.) Be sure the outdoor portion of the supply and return air  

  ducts are as short as possible.

Unit requires vibration support as indicated in Figure 7 below 

and in Figure 9 on page 13.

2.  The louvers above and below the Flue Hood in the side  

 

  panel must have adequate clearance around the air  

 

  opening into the combustion area. 
3.  Location of the unit must allow service clearance around it.  

Clearance of the unit must be given careful consideration.  See 

Figures 1 to 6, pages 4-9.

  

NOTE: 

Any reduction of the unit clearances indicated in these 

illustrations may result in condenser coil starvation or the 

recirculation of warm condenser air.  Actual clearances, which 

appear to be inadequate should be reviewed with a local 

engineer.

   IMPORTANT: 

A minimum 0” clearance to combustible mate

-

rial shall be maintained on air outlet duct.

4.   Attach the supply and return air ducts to the unit as explained 

Rooftop Installation -- Curb Mounting

Convert Horizontal Airflow to Down Airflow

The factory ships the unit  for horizontal airflow.  Perform  this 

procedure to convert the unit to down airflow:

1.  Remove the three (3) sheet metal screws securing the supply 

air cover and the four (4) sheet metal screws securing the return 

air cover from the base of the unit. Remove the covers from the 

base. See Figure 8, page 12.

2.  Place the covers over the horizontal supply and return open

-

ings (painted side out). Align the screw holes, and secure using 

the same screws removed in step 1.

in the following Ductwork Installation section on page 16.

5.  

Flexible duct connectors must be of a flame retardant material. 

Insulate any ductwork outside of the structure with at least two 

(2) inches of insulation and weatherproof. There must be a 

weather proof seal where the duct enters the structure.

6.   Do not expose the unit to direct roof water runoff.

7.   Seal all holes through exterior walls in accordance with local 

codes.

8.   Continue with the following installation sections to complete 

the installation: Ductwork on page 16, Gas Piping on page 17, 

Filter on page 19, 

and Electrical Wiring on page 19.

Install Full Perimeter Roof Mounting Curb

1.  Verify that the roof mounting curb is correct for the unit. There 

are two curbs depending on the unit cabinet sizes: 

    • 

4YCY4024 through 4YCY4036 use model BAYCURB050A.

    • 

4YCY4042 through 4YCY4060 use model BAYCURB051A.

2. Assemble and install the curb following the instructions in the 

     Installer's Guide included with the curb.  

SIDING

RETURN 

AIR 

DUCT

SUP-

PLY AIR 

DUCT

EXTERIOR 

WALL

INSULATE WEATH

-

ERPROOF OR RAIN 

SHIELD

FLEXIBLE DUCT 

CONNECTORS

3/4" VIBRATION ISOLATORS, USE 7 ISOLATORS 

AS SHOWN IN FIGURE 9, PAGE 13.

SUPPORT PAD FOUNDA-

TION

OUTDOOR AIR DIS-

CHARGE

Содержание 4YCY4024

Страница 1: ...inherent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it i...

Страница 2: ...ENING SYSTEM Failure to follow proper procedures can result in personal illness or injury or severe equipment damage RECONNECT ALL GROUNDING DEVICES All parts of this product that are capable of condu...

Страница 3: ...erwriters Laboratory An LP Gas conver sion kit is available Extreme mounting kits for slab and curbs are also available Packaged units are designed for outdoor mounting with a vertical condenser disch...

Страница 4: ...ep 2 Determine Unit Clearances Figure 1 4YCY4024 through 4YCY4036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCY4024 through 4YCY4036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCY4024 through 4YCY4036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCY4042 through 4YCY4060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCY4042 through 4YCY4060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCY4042 through 4YCY4060 3 of 3...

Страница 10: ...Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabr...

Страница 11: ...ce to combustible mate rial shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained Rooftop Installation Curb Mounting Convert Horizontal Airflow to Do...

Страница 12: ...he unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension draw...

Страница 13: ...For roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locateandsecurethesleeperrailstotheroof Three 3 sleeper rails are re...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...wo 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 Condensate Drain Piping A...

Страница 17: ...SURE DROP OF 0 3 INCH W C AND 0 6 SP GR GAS IMPORTANT Before making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g econ...

Страница 18: ...cap or plug the line and test the pressure at the tapped shut off cock The pressure reading should not exceed 14 inches water column 5 Usinganappropriatebackupwrenchonthegasvalveinletboss connect the...

Страница 19: ...in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision NOTE This unit is factory wired for 230V See wiring dia gram for 208V conversion NOTE For branch circuit w...

Страница 20: ...Switch Provide an approved weatherproof disconnect within close proxim ity to and within sight of the unit If disconnect must be mounted to the cabinet the location shown in Figure 21 should be the o...

Страница 21: ...757192i2 B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE...

Страница 22: ...Are all covers and access panels in place to prevent air loss and safety hazards NOTE Do not use the PRESSURE CURVES from the unit s SER VICE FACTS to determine the unit refrigerant charge The correc...

Страница 23: ...place and properly fastened Has the owner been instructed on the proper operation and maintenance of the unit Be sure to leave this manual with the owner Final Installation Checklist 1 Check to make s...

Страница 24: ...a 10 minute delay from the time of 1st stage ignition Comfort Control satisfied R and W1 W2 jumped contacts open signaling the control module to close the gas valve and de energize the induced draft b...

Страница 25: ...not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Owner Maintenance Some of the periodic maintenance functions of the packaged unit can be performed b...

Страница 26: ...2 through 7 above Take care that all gaskets seat properly 12 Check all wires for correct installation by referring to the unit s electrical wiring diagram in the SERVICE FACTS 13 Leak test all gas li...

Страница 27: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 28: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

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