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Page 24 

                 

Installer’s Guide

Operation of the unit heating or cooling cycles is controlled by the 

setting of the comfort control. Once the comfort control is set to 

either HEAT or COOL, unit operation is automatic. A fan setting 

on the comfort control also provides for continuous operation of 

the indoor fan when desired. The fan, when set to ON provides 

continuous operation, while AUTO provides operation during 

the heating or cooling cycles. CONTINUOUS fan mode during 

COOLING operation may not be appropriate in humid climates.  

If the indoor air exceeds 60% relative humidity or simply feels 

uncomfortably humid, it is recommended that the fan only be 

used in the AUTO mode.

Heating Cycle

Comfort Control call for heat ( 2-stage thermostat)
Call for 1st stage only:

(R) and (W1) thermostat contacts close signaling the control 

module (IGN) to run its self-check routine. After the control has 

verified  that  the  pres sure  switch  (PS)  contacts  are  open,  the 

limit  switch  (TCO)  contacts  are  closed,  and  the  flame  rollout 

(FL)  switch  is  closed,  the  induced  draft  blower  (CBM)  will  be 

energized on high speed for approximately 5 seconds.

After  the  induced  draft  blower  (CBM)  has  come  up  to  speed, 

the control will verify that the pressure switch (PS) contacts are 

closed and switch the induced draft blower to low speed for 20 

second prepurge.  The gas valve (GV) is ener gized   in  the  first 

stage to permit gas flow and the spark igniter (IP) is energized. 

The flame detector (FD) confirms that igni tion has been achieved 

within the 7 second trial period.

As  the  flame  detector  confirms  that  ignition  has  been  achieved 

the delay to indoor fan on period begins timing and after 

approximately  45  seconds,  the  indoor  blower  motor  (IDM)  will 

be  energized  at  low  speed  and  will  continue  to  run  during  the 

heating cycle.

Call for 2nd stage after 1st stage:

(R) and (W2) thermostat contacts close signaling a call for 

second stage heat. The induced draft motor (CBM) is energized 

on high speed and the gas valve on second stage. After 

approximately  30  seconds  the  control  energizes  the  indoor 

blower on high speed.

2nd stage satisfied, 1st stage still called:

(R) and (W2) opens, the induced draft blower is reduced to low 

speed  the  gas  valve  is  reduced  to  first  stage.  After  about  30 

seconds the indoor blower motor is reduced to low speed. 

1st stage satisfied:

(R) and (W1) opens, the gas valve (GV) will close. The induced 

draft  blower  (CBM)  will  be  de-energized  after  approximately  5 

seconds postpurge. The indoor blower motor (IDM) will continue 

to run for the fan off period (field selectable 60 or 90 seconds [by 

jumpers]), then will be de-energized by the control module.

Comfort Control call for heat (1-stage Comfort Control)

(R) and (W1/W2) (jumped) thermostat contacts close signaling a 

call for heat.  1st stage sequence of operation remains the same 

as above.  2nd stage heat has a 10 minute delay from the time of 

1st stage ignition.

Comfort Control satisfied:

(R) and (W1/W2) (jumped) contacts open signaling the control 

module to close the gas valve and de-energize the induced draft 

blower after approximately 5 second postpurge. The I.D. blower 

motor will continue to operate at the current speed for 60 or 90 

seconds after the flames are extinguished .

Sequence of Operation

Safety Sequences

This product is equipped with safety devices to protect against 

abnormal conditions.
The temperature limit switch (TCO) is located on the blower 

barrier, and can be accessed through the blower compartment. 

This automatic reset device protects against exces sive supply air 

temperature. If this device opens, the gas valve is immediately 

closed and will not permit operation until the limit switch closes. 
The rollout switch (RO) is located in the gas compartment near 

the inlet of the burners. This is a manual reset device designed to 

protect against any form of flame rollout. If this device is opened 

the gas valve is immediately de-energized and the control (IGN) 

will lockout the system. The rollout switch (RO) must be reset 

before operation is allowed to continue.
The pressure switch (PS) is located in the upper right side of 

the gas compartment. This automatic device assures adequate 

combustion air pressure. If pressure against the induced draft 

blower outlet becomes excessive, the pressure switch will react 

and shut off the gas valve, until acceptable combustion pressure 

is again available.

If the control (IGN) does not sense flame within the first trial for 

ignition period, the gas valve will be de-energized. The control 

(IGN) will initiate a 60-second interpurge. Following the interpurge, 

the control will perform a second ignition attempt. If the second 

try is not successful, the control will start another 60-second 

interpurge. After the interpurge,  a third attempt will be tried. If 

the third try is not successful, the control will lock out.
If loss of flame occurs during a heating cycle, the control (IGN) 

will close the gas valve and cycle through the ignition trial as 

stated above.

If control lock out occurs, the control (IGN) will retry a complete 

ignition sequence in 1 hour.
The control (IGN) can be reset by removing power to the unit 

or by turning the thermo stat from ON to OFF for approximately 

three seconds, then back ON.

Cooling Cycle

With the comfort control set to COOL and the fan set to AUTO, 

the com pressor contactor (CC) and the indoor fan motor (IDM) 

are energized.
The energized compressor contactor (CC) completes the cir cuit 

to the compressor (CPR) and a secondary circuit to the outdoor 

fan motor (ODM). If the compressor safety controls are closed, 

the compressor (CPR) will operate with the outdoor fan motor 

(ODM). The indoor fan motor (IDM) will operate. The thermostat 

will continue to cycle the compressor and fans to maintain the 

desired temperature.

 With the comfort control fan set to ON, the indoor fan motor 

(IDM) will continue to run regardless of compressor and con-

denser fan operation.

Содержание 4YCY4024

Страница 1: ...inherent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it i...

Страница 2: ...ENING SYSTEM Failure to follow proper procedures can result in personal illness or injury or severe equipment damage RECONNECT ALL GROUNDING DEVICES All parts of this product that are capable of condu...

Страница 3: ...erwriters Laboratory An LP Gas conver sion kit is available Extreme mounting kits for slab and curbs are also available Packaged units are designed for outdoor mounting with a vertical condenser disch...

Страница 4: ...ep 2 Determine Unit Clearances Figure 1 4YCY4024 through 4YCY4036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCY4024 through 4YCY4036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCY4024 through 4YCY4036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCY4042 through 4YCY4060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCY4042 through 4YCY4060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCY4042 through 4YCY4060 3 of 3...

Страница 10: ...Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabr...

Страница 11: ...ce to combustible mate rial shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained Rooftop Installation Curb Mounting Convert Horizontal Airflow to Do...

Страница 12: ...he unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension draw...

Страница 13: ...For roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locateandsecurethesleeperrailstotheroof Three 3 sleeper rails are re...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...wo 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 Condensate Drain Piping A...

Страница 17: ...SURE DROP OF 0 3 INCH W C AND 0 6 SP GR GAS IMPORTANT Before making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g econ...

Страница 18: ...cap or plug the line and test the pressure at the tapped shut off cock The pressure reading should not exceed 14 inches water column 5 Usinganappropriatebackupwrenchonthegasvalveinletboss connect the...

Страница 19: ...in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision NOTE This unit is factory wired for 230V See wiring dia gram for 208V conversion NOTE For branch circuit w...

Страница 20: ...Switch Provide an approved weatherproof disconnect within close proxim ity to and within sight of the unit If disconnect must be mounted to the cabinet the location shown in Figure 21 should be the o...

Страница 21: ...757192i2 B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE...

Страница 22: ...Are all covers and access panels in place to prevent air loss and safety hazards NOTE Do not use the PRESSURE CURVES from the unit s SER VICE FACTS to determine the unit refrigerant charge The correc...

Страница 23: ...place and properly fastened Has the owner been instructed on the proper operation and maintenance of the unit Be sure to leave this manual with the owner Final Installation Checklist 1 Check to make s...

Страница 24: ...a 10 minute delay from the time of 1st stage ignition Comfort Control satisfied R and W1 W2 jumped contacts open signaling the control module to close the gas valve and de energize the induced draft b...

Страница 25: ...not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Owner Maintenance Some of the periodic maintenance functions of the packaged unit can be performed b...

Страница 26: ...2 through 7 above Take care that all gaskets seat properly 12 Check all wires for correct installation by referring to the unit s electrical wiring diagram in the SERVICE FACTS 13 Leak test all gas li...

Страница 27: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 28: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

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