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Page 25

Installer’s Guide

Service Maintenance

Service maintenance should be performed by qualified service 

personnel. 

Cooling Season

To keep the unit operating safely and efficiently, the manufac

-

turer recommends that a qualified service technician check the 

entire system at least once each year or more often if needed. 

The service technician should examine these areas of the 

packaged unit:

 filters (for cleaning or replacement)

 motors and drive system components

 

economizer gaskets (for possible replacement)

 

safety controls (for mechanical cleaning)

 

electrical components and wiring (for possible replacement 

and connection tightness)

 

condensate drain (for proper sealing and cleaning)

 

unit duct connections (to see that they are physically sound 

and sealed to the unit casing)

 

unit mounting support (for structural integrity)

 

the unit (for obvious unit deterioration)

Heating Season

Complete the following unit inspections and service routines 

described at the beginning of each heating season.

 

Visually inspect the unit to ensure that the airflow required 

for combustion and condenser coil is not obstructed from the 

unit.

 

Inspect the control panel wiring to verify that all electrical 

connections are tight and that the wire insulation is intact.

 

Check the operation of the gas ignition system as follows: 

Turn off the gas supply with the unit operating to verify that 

the gas valve closes and that a re-ignition cycle is initiated 

by the unit. 

 

Visually inspect the inside of the burners and the burner ports 

for deposit buildup and corrosion.  Wipe and brush the inside 

of the burner and the burner ports and then clean with a dry 

cloth.  If the deposit buildup or corrosion is excessive, replace 

the burners.

Maintenance

EXPLOSION HAZARD!

To prevent an explosion or possible injury, death, and equip-

ment damage. Do not store combustible materials, gasoline, 

or other flammable vapors or liquids near the unit.

WARNING

!

Owner Maintenance

Some of the periodic maintenance functions of the packaged  

unit can be performed by the owner; this includes replacing 

the disposable or cleaning the permanent air filters, cleaning 

the unit cabinet, and conducting a general unit inspection on a 

regular basis.

Filters

When

 

the system is in constant operation,

 inspect the filters 

at least once each month.

If you have disposable-type filters, replace them with new filters 

of the same type and size.  

Do not attempt to clean dispos-

able filters.

Permanent-type filters can be cleaned by washing them with a 

mild detergent and water. Make sure that the filters are thoroughly 

dry before reinstalling them.

NOTE:

  It may be necessary to replace permanent filters 

annually if washing fails to clean the filter or if the filter shows 

signs of deterioration.  Be sure to use the same type and 

size as was originally installed.

Condenser Coil

Be sure to keep all vegetation and debris away from the condenser 

coil area.

Manifold Pressure Check and Adjust

 

1. Connect a manometer to the pressure tap at the outlet side 

of  the  unit’s  gas  valve  (remove  the  Control/Heat  access 

panel).  Read the manifold pressure with the burners firing. 

See Figure 18 on page 18 for gas valve connections.

  2. If the manifold pressure reading does not match the value 

indicated on the unit's nameplate, the unit's pressure regula

-

tor must be adjusted as follows:

 

a. Remove the cover screw on the gas regulator located on 

the front side of the unit’s gas valve.

 

b. Turn the adjusting screw clockwise to increase manifold 

pressure or counterclockwise to decrease manifold pres-

sure.

 3. Check the temperature rise during furnace operation to 

insure that it falls within the range specified on the unit's 

nameplate.

  4. If the temperature rise noted is outside of the specified limits, 

adjust the indoor air flow to cause the temperature rise of 

the heat exchanger to fall within the required range.

Содержание 4YCY4024

Страница 1: ...inherent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it i...

Страница 2: ...ENING SYSTEM Failure to follow proper procedures can result in personal illness or injury or severe equipment damage RECONNECT ALL GROUNDING DEVICES All parts of this product that are capable of condu...

Страница 3: ...erwriters Laboratory An LP Gas conver sion kit is available Extreme mounting kits for slab and curbs are also available Packaged units are designed for outdoor mounting with a vertical condenser disch...

Страница 4: ...ep 2 Determine Unit Clearances Figure 1 4YCY4024 through 4YCY4036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCY4024 through 4YCY4036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCY4024 through 4YCY4036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCY4042 through 4YCY4060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCY4042 through 4YCY4060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCY4042 through 4YCY4060 3 of 3...

Страница 10: ...Refer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabr...

Страница 11: ...ce to combustible mate rial shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained Rooftop Installation Curb Mounting Convert Horizontal Airflow to Do...

Страница 12: ...he unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension draw...

Страница 13: ...For roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locateandsecurethesleeperrailstotheroof Three 3 sleeper rails are re...

Страница 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...wo 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base refer to the bottom example in Figure 14 Condensate Drain Piping A...

Страница 17: ...SURE DROP OF 0 3 INCH W C AND 0 6 SP GR GAS IMPORTANT Before making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g econ...

Страница 18: ...cap or plug the line and test the pressure at the tapped shut off cock The pressure reading should not exceed 14 inches water column 5 Usinganappropriatebackupwrenchonthegasvalveinletboss connect the...

Страница 19: ...in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision NOTE This unit is factory wired for 230V See wiring dia gram for 208V conversion NOTE For branch circuit w...

Страница 20: ...Switch Provide an approved weatherproof disconnect within close proxim ity to and within sight of the unit If disconnect must be mounted to the cabinet the location shown in Figure 21 should be the o...

Страница 21: ...757192i2 B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE...

Страница 22: ...Are all covers and access panels in place to prevent air loss and safety hazards NOTE Do not use the PRESSURE CURVES from the unit s SER VICE FACTS to determine the unit refrigerant charge The correc...

Страница 23: ...place and properly fastened Has the owner been instructed on the proper operation and maintenance of the unit Be sure to leave this manual with the owner Final Installation Checklist 1 Check to make s...

Страница 24: ...a 10 minute delay from the time of 1st stage ignition Comfort Control satisfied R and W1 W2 jumped contacts open signaling the control module to close the gas valve and de energize the induced draft b...

Страница 25: ...not store combustible materials gasoline or other flammable vapors or liquids near the unit WARNING Owner Maintenance Some of the periodic maintenance functions of the packaged unit can be performed b...

Страница 26: ...2 through 7 above Take care that all gaskets seat properly 12 Check all wires for correct installation by referring to the unit s electrical wiring diagram in the SERVICE FACTS 13 Leak test all gas li...

Страница 27: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 28: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

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