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National Comfort Products

539 Dunksferry Road • Bensalem, PA 19020 • (215) 244-1400 • 1-800-523-7138 • Fax: (215) 244-9579

SPLIT-SYSTEM HEAT PUMP INSTALLATION INSTRUCTIONS     

      

1000

3000

SERIES

Before Installing Unit

Check all local codes and ordinances that could affect in-

1. 

stallation.  The manufacturer assumes no responsibility for 

equipment installed in violation of any code requirements.

Be sure that the electrical data specified on the unit rating 

2. 

plate corresponds to what is available at the installation site 

and NEC for installation requirements.

Be sure that the electrical service provided to the building 

3. 

can handle the load imposed by the unit.

This unit should be installed in an outside wall for thru-the-

4. 

wall installation ONLY. 

NCP heat pumps may be used with indoor evaporator coils 

5. 

utilizing  various  expansion  devices  (TXV,  capillary  tube, 

orifice  piston).    Self-equalizing  components  are  required 

to reduce compressor starting problems.  If self-equalizing 

components are not used, field installed hard start kits will 

be required.

Hard  start  kits  must  be  compatible  with  Bristol  compres-

sors.

Start Cap for Various Sizes

 

 

µFd/Volts

18,000 BTU   

 

 

145-175/250

24,000 BTU   

 

 

145-175/250

30,000 BTU   

 

 

145-175/250

Start relays to be sized to µFd of capacitor used

.

The NCP heat pump is provided with a condensate pan in-

6. 

cluding a 3/4” MPT drain connection. Provisions must be 

made for field piping to the building drain system for con

-

densate disposal in accordance with local codes. Field pip-

ing to the drain connection must be pitched down and may 

be done through the rear flange of the unit.

The unit must be installed with the top level front to rear 

7. 

and 

left to right.

In thru-the-wall installation, due to the various types of wall con

-

struction, it is not possible to provide detailed instructions. The 

following is a list of general requirements and cautions for in

-

stalling these units.

Masonry walls must have a lintel to support the wall.

1. 

Extend the unit approximately 3/4” beyond outside surface 

2. 

of the wall.  Optional mounting angles can be purchased 

from the factory or field fabricated for locating and mounting 

the unit in the wall.

Step 1 - Thru-the-Wall Installation

The  wall  opening  across  the  top  and  bottom  must  be 

3. 

flashed. Bottom flashing to cover the full foot print of unit 

and extend up 2’’ on 3 sides.  All openings around the top, 

sides and bottom must be caulked and sealed. Care must 

be taken not to plug the openings in the front of the base 

pan of the unit.

If the optional wall sleeve is used, caulk the spaces between the 

sleeve and the wall.  Completely fill the clearance between the 

unit and the wall sleeve with a polyurethane foam sealant  (Fol

-

low manufacturer’s suggested application manual).

During periods of rain and wind the primary drainage path 

4. 

may not be adequate to handle the load.  Secondary pre

-

cautions may also be required but not limited to the follow-

ing:

a. Seal flashing to unit

b. Floor drain

c. Additional field sealing of sheet metal joints

d. Sealing of unused access opening

Clearances to air inlets and outlets must be adequate to en-

5. 

sure no air flow obstructions or recirculation of heat pump 

air flow.

Some architectural designs of buildings will require the unit 

6. 

to be mounted behind a decorative grille.  The performance 

(capacity and efficiency) of the unit may be reduced with 

the use of these decorative grilles.

The less resistive these grilles are to air flow, the better the units 

performance will be.

Outdoor louvers provided by others must be approved by NCP 

to maintain unit performance and warranty.  Care must be taken 

to locate coil intake side of unit away from loose debris that may 

clog intake.

If the unit is mounted behind a decorative grille, one or both 

7. 

of the following items must be done to eliminate recircula

-

tion of air to the unit:

a. The front of the unit must be mounted tight to the inside

    of the architectural grille

b. A barrier 

must be provided to prevent recirculation of air

    to the unit (mixing of inlet and outlet air) when the front

    of the unit is mounted back from the inside of the arch-

    tectural grille

The unit 

8. 

must

 not be mounted in dead-end hallways or ar-

eas  where  there  is  no  fresh  outside  air  circulation.    Cool 

fresh outside air must be provided for best unit operation.  

Thru-the-wall units may not be located where hot exhausts 

from clothes dryer vents, kitchen vents, steam vents or cor

-

rosive fumes could come in contact with coil side of unit.

THE UNIT MUST NEVER BE PLACED ON ITS SIDE OR UPSIDE DOWN AS THE COMPRESSOR OIL WILL RUN IN THE COOLING 

CIRCUIT AND SERIOUSLY DAMAGE THE UNIT.  BASE PAN MUST ALWAYS BE ON THE BOTTOM OF THE INSTALL.

1

14299605 09/09

Содержание NCHP-018

Страница 1: ...st be 3 flashed Bottom flashing to cover the full foot print of unit and extend up 2 on 3 sides All openings around the top sides and bottom must be caulked and sealed Care must be taken not to plug the openings in the front of the base pan of the unit If the optional wall sleeve is used caulk the spaces between the sleeve and the wall Completely fill the clearance between the unit and the wall sl...

Страница 2: ...haust air Important The outdoor unit is fully charged at the factory for the recom mended model of indoor unit With other models of indoor units the charge must be adjusted Be sure both service valves are closed during tubing installation and leak checking to avoid loss of charge A biflow liquid filter drier must be installed in the liquid line SPORLAN HPC 103 C or similar The unit has internally ...

Страница 3: ...e alloy is used Step 5 This is not a back seating valve To open the valve re move the valve cap with an adjustable wrench Insert a 3 16 or 5 16 hex wrench into the stem Back out counter clockwise until the valve stem just touches the retaining ring Step 2 Wrap a wet rag around the copper stub before brazing Step 4 After brazing quench with a wet rag to cool the joint and remove any flux residue Ev...

Страница 4: ...vent high head pressure which would shut down the unit Connect the charging cylinder to the manifold gauge set 1 Open the charging cylinder valve and bleed air out of the charging hose at the manifold gauge set connection Tighten the manifold gauge set charging connection Open 2 the main manifold gauge set valve and introduce refrigerant into the system Step 4 Evacuation Step 5 Refrigerant Chargin...

Страница 5: ...an to resume operation If the outdoor temperature is cold enough to produce icing on the outdoor coil during the heating mode approximately 34 the condensate heater will be energized through the heater thermostat located in the control box This heater stays ener gized during cold weather to keep any defrosted water from re freezing in the pan The condensate pan under the coil must be piped per ite...

Страница 6: ...90 42 38 35 33 30 29 26 24 21 19 17 14 95 33 38 35 33 31 29 27 24 22 20 18 15 75 96 39 36 34 32 29 27 25 22 20 18 15 80 76 39 37 35 32 30 28 26 24 22 19 18 85 60 39 37 35 33 31 29 26 24 22 20 18 90 48 40 38 35 33 31 29 26 24 22 20 18 95 38 40 38 36 33 31 29 27 25 22 20 18 80 84 42 40 38 36 34 32 30 28 27 25 23 85 67 42 41 39 37 35 33 31 29 27 25 23 90 54 44 42 40 38 36 34 32 31 29 27 25 95 43 45 4...

Страница 7: ...Figure 2 Wiring Schematic Heat Pump Units NCHP 018 024 030 1019 3019 7 ...

Страница 8: ...1 2 18 1 2 3 8 5 8 3 4 26 28 1 2 18 1 2 3 8 3 4 3 4 26 28 5 8 18 1 2 3 8 3 4 3 4 Width Height Length Liquid Valve Vapor Valve Drain Connection MPT CAP COOLING 18 000 24 000 28 500 CAP HEATING 47 F 17 000 22 500 26 000 ELECTRICAL 208 230 60 1 12 14 6 25 208 230 60 1 12 17 7 30 208 230 60 1 12 19 8 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 7 0 41 9 9 61 10 7 61 RLA Amps ...

Страница 9: ... 3 4 23 3 4 32 18 1 2 3 8 3 4 3 4 23 3 4 32 18 1 2 3 8 3 4 3 4 Width Height Length Liquid Valve Vapor Valve Drain Connection MPT CAP COOLING 18 000 24 000 29 000 CAP HEATING 47 F 17 000 22 500 26 000 ELECTRICAL 208 230 60 1 12 14 6 25 208 230 60 1 12 17 7 30 208 230 60 1 12 19 8 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 7 0 41 9 9 61 10 7 61 RLA Amps LRA Amps FAN MOTOR...

Страница 10: ...ESCRIPTION NCPC 018 NCPC 024 NCPC 030 11 12 13 14 15 16 17 18 19 20 21 Outdoor Coil Blower Motor 0 25 HP 1140 RPM 0 50 HP 1575 RPM Blower Wheels 7 6 OD x 8 0 Blower Housings Inlet Ring 2 req d Motor Blower Mount Access Panel 1000 Top Panel 1000 Right Side Panel Left Side Panel Wire Grille 1000 14208028 14270038 N A 14267007 14214013 14214021 14256933S 14256936Y 14256939S 14256938HP 14256937HP 1426...

Страница 11: ... DESCRIPTION NCHP 018 NCHP 024 NCHP 030 11 12 13 14 15 16 17 18 19 20 21 Outdoor Coil Blower Motor 0 25 HP 1140 RPM 0 50 HP 1575 RPM Blower Wheels 7 6 OD x 8 0 Blower Housings Inlet Ring 2 req d Motor Blower Mount Access Panel 3000 Top Panel 3000 Right Side Panel Left Side Panel Wire Grille 3000 14208026 14270038 N A 14267007 14214013 14214021 14256933S 14256969S 14256967S 14256973S 14256974HP 142...

Страница 12: ... that defective parts be returned to verify and identify the cause of the defect LIMITATION OF WARRANTIES ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY ARE HEREBY LIMITED IN DURATION TO THE PERIOD FOR WHICH EACH LIMITED WARRANTY IS GIVEN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU THE EX PRESSED W...

Страница 13: ... have to wait for a replacement compressor to be shipped from Bensalem PA The situation may present itself where it is better for the compressor to be returned to National Comfort Products during the 20 month Bristol warranty period NCP will also honor the Bristol 20 month warranty period All returned compressors must have the tubing connections closed with rubber plugs or brazed shut National Com...

Страница 14: ...seamless rifled copper tubes CABINET Unit cabinet shall be constructed of heavy gauge galvanized or aluminized steel The steel shall be treated by phosphate washes prior to electrostatically applied and oven baked paint FACTORY CHARGED Each unit shall be charged with R 22 for proper operation with recommended indoor coil and 10 foot tubing SERVICE VALVES Each unit shall be equipped with liquid and...

Страница 15: ...SPLIT SYSTEM HEAT PUMP INSTALLATION INSTRUCTIONS Rev 09 09 ...

Страница 16: ......

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