background image

90

CVHE-SVX005B-EN

Table 21.

Recommended maintenance (continued)

Daily

Every 3 months

Every 6 months

Annually

(a)

,

(b)

Submit a sample of the compressor oil to a Trane-
qualified laboratory for comprehensive analysis.
Measure the compressor motor winding
resistance to ground; a qualified service
technician should conduct this check to ensure
that the findings are properly interpreted. Contact
a qualified service organization to leak-test the
chiller; this procedure is especially important if
the system requires frequent purging.

(a)

Every three years, use a non-destructive tube test to inspect the condenser and evaporator tubes. It may be desirable to perform tube tests on these
components at more frequent intervals depending upon chiller application. This is especially true of critical process equipment. Ask your Sales account
manager for a copy of engineering bulletin (CTV-PRB024*-EN) for clarification of the role of eddy current testing in chiller maintenance by providing
information about eddy current technology and heat exchanger tubing.

(b)

Contact a qualified service organization to determine when to conduct a complete examination of the unit to discern the condition of the compressor and
internal components. Check the following: chronic air leaks (which can cause acidic conditions in the compressor oil and result in premature bearing wear)
and evaporator or condenser water tube leaks (water mixed with the compressor oil can result in bearing pitting, corrosion, or excessive wear).

Table 22.

Recommended maintenance of optional features

Feature

Every 3 months

Every 6 months

Annually

Waterbox Coatings

Inspect waterbox coatings within the
first 1–3 months to determine a
required maintenance schedule for your
job site. Refer to

“Waterbox and

Tubesheet Protective Coatings,” p. 94

for more information.

Waterbox Anodes

Inspect waterbox anodes within the first
1–3 months to determine a required
maintenance schedule for your job site.
Refer to

“Sacrificial Anodes,” p. 94

for

more information.

Gantries

Lubricate the gantries annually. Use ConocoPhillips
MegaPlex

®

XD3 (gray in color), LPS

®

MultiPlex Multi-

Purpose (blue in color), or equivalent.

Hinges

Lubricate the hinges annually. Use ConocoPhillips
MegaPlex

®

XD3 (gray in color), LPS

®

MultiPlex Multi-

Purpose (blue in color), or equivalent.

Recommended Compressor Oil
Change

N

NO

OT

TIIC

CE

E

E

Eq

qu

uiip

pm

me

en

ntt D

Da

am

ma

ag

ge

e!!

M

Miix

xiin

ng

g rre

effrriig

ge

erra

an

nttss o

orr o

oiillss cco

ou

ulld

d rre

essu

ulltt iin

n

e

eq

qu

uiip

pm

me

en

ntt d

da

am

ma

ag

ge

e iin

nccllu

ud

diin

ng

g b

be

ea

arriin

ng

g d

da

am

ma

ag

ge

e,,

iin

nttrro

od

du

uccttiio

on

n o

off a

acciid

dss iin

ntto

o tth

he

e cch

hiilllle

err,, o

orr cco

on

nttiin

nu

uo

ou

uss

p

pu

urrg

ge

e p

pu

um

mp

p--o

ou

utt iin

n h

hiig

gh

h--h

he

ea

ad

d//h

hiig

gh

h a

am

mb

biie

en

ntt

a

ap

pp

plliicca

attiio

on

nss..

C

Ce

en

nT

Trra

aV

Va

acc™

™ cch

hiilllle

errss a

arre

e m

ma

an

nu

uffa

accttu

urre

ed

d w

wiitth

h

d

diiffffe

erre

en

ntt rre

effrriig

ge

erra

an

ntt//o

oiill ssy

ysstte

em

mss:: 1

1)) cch

hiilllle

errss u

ussiin

ng

g

R

R--1

12

23

3 rre

effrriig

ge

erra

an

ntt a

an

nd

d O

OIIL

L0

00

00

02

22

2 cco

om

mp

prre

esssso

orr o

oiill,,

a

an

nd

d 2

2)) cch

hiilllle

errss u

ussiin

ng

g R

R--5

51

14

4A

A rre

effrriig

ge

erra

an

ntt a

an

nd

d

v

va

arriio

ou

uss T

Trra

an

ne

e P

PO

OE

E--b

ba

asse

ed

d cco

om

mp

prre

esssso

orr o

oiillss..

A

Allw

wa

ay

yss v

ve

erriiffy

y p

prro

op

pe

err rre

effrriig

ge

erra

an

ntt a

an

nd

d o

oiill ffo

orr y

yo

ou

urr

cch

hiilllle

err.. D

Do

o N

NO

OT

T m

miix

x rre

effrriig

ge

erra

an

nttss a

an

nd

d o

oiillss..

This

Installation, Operation, and Maintenance

manual

applies to CenTraVac

chillers with two different

refrigerant and compressor oil systems:

R-123 refrigerant and OIL00022 compressor oil.

R-514A refrigerant and Trane OIL00379/OIL00380
compressor oil.

N

NO

OT

TIIC

CE

E

E

Eq

qu

uiip

pm

me

en

ntt D

Da

am

ma

ag

ge

e!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w iin

nssttrru

uccttiio

on

nss b

be

ello

ow

w cco

ou

ulld

d rre

essu

ulltt iin

n

e

eq

qu

uiip

pm

me

en

ntt d

da

am

ma

ag

ge

e..

F

Fo

ollllo

ow

w o

oiill u

usse

e iin

nssttrru

uccttiio

on

nss ffo

orr p

po

osstt--sse

errv

viicce

e

cco

om

mp

prre

esssso

orr a

aiirr--rru

un

n p

prro

occe

ed

du

urre

ess..

For post-service compressor air-run procedures on
CenTraVac™ chillers that use R-514A refrigerant and
POE oil:

1. Use Trane OIL00381/OIL00382 compressor oil for

the air-run procedure.

2. Upon completion of the air-run procedure, drain the

OIL00381/OIL00382 from the sump.

3. After unit final assembly and evacuation, refill the

sump with Trane OIL00379/OIL00380.

IIm

mp

po

orrtta

an

ntt:: Verify proper refrigerant and compressor

oil for your chiller before proceeding!

After the first six months of accumulated operation or
after 1000 hours operation—whichever comes first—it
is recommended to change the oil and filter. After this
oil change, it is recommended to subscribe to the Trane
annual oil analysis program rather than automatically
change the oil as part of scheduled maintenance.

R

Re

ecco

om

mm

me

en

nd

de

ed

d M

Ma

aiin

ntte

en

na

an

ncce

e

Содержание CenTraVac CVHE

Страница 1: ...rly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags sti...

Страница 2: ...a ar r p pr ro op pe er r P PP PE E f fo or r t th he e j jo ob b b be ei in ng g u un nd de er rt ta ak ke en n c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s...

Страница 3: ...i il ll le er rs s u us si in ng g R R 5 51 14 4A A r re ef fr ri ig ge er ra an nt t a an nd d v va ar ri io ou us s T Tr ra an ne e P PO OE E b ba as se ed d c co om mp pr re es ss so or r o oi il l...

Страница 4: ...embly work and the required qualified personnel to operate the necessary rigging equipment Copyright This document and the information in it are the property of Trane and may not be used or reproduced...

Страница 5: ...porator and Condenser Water Piping 33 Water Piping Connections 34 Waterbox Locations 35 Grooved Pipe Coupling 35 Flange connection Adapters 36 Victaulic Gasket Installation 36 Screw Tightening Sequenc...

Страница 6: ...covery Proof of Flow 69 Temperature Sensor Circuits 70 CWR Outdoor Option 70 Optional Control and Output Circuits 70 Starter Module Configuration 70 Schematic Wiring Drawings 70 Operating Principles 7...

Страница 7: ...ox Removal and Installation 95 Discussion 95 Procedure 95 Reassembly 96 Torque Requirements and Waterbox Weights 96 Connection Devices Information 97 Appendix A Forms and Check Sheets 98 Unit Start up...

Страница 8: ...during parts identification S Se er rv vi ic ce e M Mo od de el l N Nu um mb be er r The service model represents the unit as built for service purposes It identifies the selections of variable unit...

Страница 9: ...ser Tube Bundle Nominal Tons Digit 29 Heat Recovery Tubes Digit 30 Heat Recovery Condenser Waterbox Digit 31 Auxiliary Condenser Size and Waterbox Digit 32 Auxiliary Condenser Tubes Digit 33 Orifice S...

Страница 10: ...4 shows an illustration of a typical unit and its components As soon as the unit arrives at the job site inspect it thoroughly for damage and material shortages In addition 1 Verify the hermetic integ...

Страница 11: ...p 31 or Trane literature that shipped with the device Remote mounted starter optional Air Fi wireless communication optional Wi Fi wireless communication optional Circuit breakers or fusible disconne...

Страница 12: ...ee ez zi in ng g especially if any shipping materials have been removed N NO OT TI IC CE E E Eq qu ui ip pm me en nt t D Da am ma ag ge e F Fa ai il lu ur re e t to o p pr ro ot te ec ct t t th he e...

Страница 13: ...it Verify waterbox and tube bundles are clean and dry Verify waterbox and tube bundles are clean and dry Conduct an oil analysis and verify no oil breakdown a Repeat yearly Replace oil if breakdown ha...

Страница 14: ...ed as the front side of the unit Figure 3 Typical CVHF CenTraVac chiller 1 2 3 4 5 6 7 8 9 0 0 1 Suction Elbow 2 Compressor 3 Terminal Box 4 Control Panel 5 Condenser 6 Motor Housing 7 Economizer 8 Oi...

Страница 15: ...re a 48 inch 122 cm clearance and 2501 to 9000V require a 60 inch 152 cm clearance Refer to NEC and local electrical codes for starter and control panel clearance requirements Figure 4 Clearance requi...

Страница 16: ...259 250 Extended Extended Long 63 160 209 530 475 1206 43 109 115 292 Note All dimensions are approximate refer to the unit submittal package for exact dimensions for your unit General Weights Weights...

Страница 17: ...50S 050S 20035 17599 21715 19279 230 320 289 050S 050L 21001 18356 22681 20036 230 320 289 050L 050L 22352 19304 24032 20984 360 500 455 050S 050S 20717 18281 22397 19961 360 500 455 050S 050L 21683 1...

Страница 18: ...080L 142L 45710 38559 48710 41559 1070 1300 1062 142M 142L 49116 41210 52116 44210 1070 1300 1062 142L 142L 50337 42123 53337 45123 1070 1300 1062 142E 142L 51762 43109 54762 46109 1070 1300 1062 142M...

Страница 19: ...0 215 050S 050S 19696 17195 231 21419 18918 190 320 215 050S 050L 20712 17952 231 22435 19675 190 320 215 050L 050L 21829 18682 231 23636 20502 300 500 360 050S 050S 21307 18806 379 22608 20107 300 50...

Страница 20: ...210L 56984 47879 57541 48436 920 1100 892 142L 210L 58205 48792 58762 49349 920 1100 892 142E 210L 59630 49778 60187 50335 920 1100 892 210L 210L 63821 53751 64378 54308 Notes 1 TECU tubes 0 028 in t...

Страница 21: ...89 050S 050S 9088 7983 9850 8745 230 320 289 050S 050L 9526 8326 10288 9088 230 320 289 050L 050L 10139 8756 10901 9518 360 500 455 050S 050S 9397 8292 10159 9054 360 500 455 050S 050L 9835 8635 10597...

Страница 22: ...L 20734 17490 22094 18851 1070 1300 1062 142M 142L 22279 18693 23639 20053 1070 1300 1062 142L 142L 22832 19107 24193 20467 1070 1300 1062 142E 142L 23479 19554 24840 20915 1070 1300 1062 142M 210L 24...

Страница 23: ...5 050S 050S 8934 7800 231 9715 8581 190 320 215 050S 050L 9395 8143 231 10176 8924 190 320 215 050L 050L 9901 8474 231 10721 9300 300 500 360 050S 050S 9665 8530 379 10255 9120 300 500 360 050S 050L 1...

Страница 24: ...19105 670 780 621 142L 142L 23038 19266 23290 19519 920 1100 621 080L 142L 20904 17812 21157 18065 920 1100 892 142M 142L 23128 19519 23380 19772 920 1100 892 142L 142L 23704 19933 23957 20186 920 11...

Страница 25: ...p po or rt ta an nt t Trane will not assume responsibility for equipment problems resulting from an improperly designed or constructed foundation Rigging Lifting is the recommended method for moving c...

Страница 26: ...p 27 for instructions N No ot te e Follow instructions provided by the spring isolator manufacturer being careful to not damage isolator adjustment screw 5 Once the isolators are in place lower the ch...

Страница 27: ...e greater than 45 from horizontal end to end the unit may require removal of the compressor Contact Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane product...

Страница 28: ...to the isolators insert cap screws through the chiller base and into holes drilled and tapped in the upper housing of each isolator I Im mp po or rt ta an nt t Do NOT allow the screws to protrude belo...

Страница 29: ...m the bottom of each foot of the chiller 2 Suspend a clear plastic tube along the length of the chiller as shown in the following figure 3 Fill the tube with water until the level aligns with the punc...

Страница 30: ...f pipe Place each tap a minimum of one pipe diameter downstream of any elbow orifice etc For example for a 6 in 16 cm pipe the tap would be at least 6 in 16 cm from any elbow orifice etc Valves Drains...

Страница 31: ...lowing general flow switch installation guidelines Paddle Switches Figure 10 Flow paddle switch installation 1 2 3 4 5 5 1 Flow switch body 2 One 1 pipe size larger bushing to avoid paddle interferenc...

Страница 32: ...igure for cable wiring N NO OT TI IC CE E D Do o N No ot t A Ap pp pl ly y E El le ec ct tr ri ic ca al l P Po ow we er r t to o a a U Un ni it t i in n a a V Va ac cu uu um m F Fa ai il lu ur re e t...

Страница 33: ...tu ur re e f fa ai il lu ur re e o of f t th he e c ch hi il ll le er r Evaporator and condenser proof of flow switches either flow or Delta P are required as shown on wiring diagrams These switches a...

Страница 34: ...and removed to prevent possible tube damage resulting from evaporator freeze up or erosion For condenser and large evaporator connections arrange the water piping so that the water supply enters the...

Страница 35: ...t baffle arrangements Use a new gasket with each waterbox cover Grooved Pipe Coupling A customer supplied standard flexible grooved pipe coupling Victaulic Style 77 or equivalent should be used to com...

Страница 36: ...ded The Style 741 150 psig 1034 2 kPaG flange adapter requires a smooth hard surface for a good seal Connection to other type flange faces i e raised serrated rubber etc requires the use of a flange w...

Страница 37: ...asher must be used Table 10 Installation data for 300 psig 2068 4 kPaG flange adapters Style 743 Nominal Pipe Size Assembly Screw Size a Number of Assembly Screws Required Screw Pattern Diameter Weigh...

Страница 38: ...screw tightening sequence 16 20 or 24 screws 16 screws 20 screws 24 screws 1 5 9 20 2 3 4 6 7 8 10 19 18 17 16 15 14 13 12 11 1 24 5 9 20 2 23 3 4 22 6 7 8 10 19 18 17 21 16 15 14 13 12 11 1 5 9 2 3...

Страница 39: ...ss su ur re e t te es st t w wi it th h w wa at te er r p pr re es se en nt t i in n p pi ip pi in ng g a an nd d w wa at te er rb bo ox xe es s Waterside design pressure is either 150 psig 1034 2 kPa...

Страница 40: ...exible connection devices for vibration isolation must also be compatible with the vented refrigerant A flexible stainless steel pump connector such as the stainless steel type MFP style HNE flexible...

Страница 41: ...16 in socket Tighten screws in a star pattern one half turn each to maintain even pressure on the disk Final torque on all screws should be 240 in lb 27 1 N m When attaching the vent line to the chil...

Страница 42: ...ld d r re es su ul lt t i in n e eq qu ui ip pm me en nt t d da am ma ag ge e A Al ll l v ve en nt t l li in ne es s m mu us st t b be e e eq qu ui ip pp pe ed d w wi it th h a a d dr ri ip p l le eg...

Страница 43: ...external vent line and drip leg not provided Metal RuptureGuard disk Purge exhaust Flange Vent to outdoors Flange Drain line Chiller flange Drain valve Drip leg Important The purge exhaust line MUST b...

Страница 44: ...250X 164 74 Notes 1 Rupture disk diameter is 3 in 76 2 mm with the exception of 250E evaporator 250L condenser units with heat recovery which have a rupture disk diameter of 4 in 101 6 mm 2 To determi...

Страница 45: ...S 5 048 f 0 0155 4 NPS 4 026 f 0 0163 3 NPS 3 068 f 0 0173 Pipe Size I D Friction Factor C Value lb min L Pipe Length Equivalent Feet Feet x 0 305 Meters N No ot te e The preceding figure provided as...

Страница 46: ...C C in lb min to kg s for SI f Moody friction factor in fully turbulent flow d inside diameter of pipe or tube in mm ln natural logarithm P2 absolute pressure at outlet of discharge piping psi kPa P0...

Страница 47: ...t th he e s st tr ra ai in n r re el li ie ef f w wi it th h t th he e s se en ns so or r c co ou ul ld d r re es su ul lt t i in n e eq qu ui ip pm me en nt t d da am ma ag ge e D Do o N NO OT T a a...

Страница 48: ...a as s t to o p pr re ev ve en nt t e ex xp po os su ur re e D Do o n no ot t u us se e t th hi in nn ne er rs s a an nd d s so ol lv ve en nt ts s o or r o ot th he er r t ty yp pe es s o of f p pa a...

Страница 49: ...e tool is required Non Trane personnel contact your local Trane office for software purchase information Tracer TU adds a level of sophistication that improves service technician effectiveness and min...

Страница 50: ...50 CVHE SVX005B EN Figure 29 Tracer TU I In ns st ta al ll la at ti io on n C Co on nt tr ro ol ls s...

Страница 51: ...l Figure 30 Standard control panel main unit assembly showing low voltage and higher voltage areas for proper routing of field wiring 30 Volt Maximum 30 115 Volt Maximum I In ns st ta al ll la at ti i...

Страница 52: ...e 31 Optional control panel main unit assembly showing low voltage and higher voltage areas for proper routing of field wiring 30 Volt Maximum 30 115 Volt Maximum I In ns st ta al ll la at ti io on n...

Страница 53: ...te ed d m mo ov ve em me en nt t o of f t th he e s sp pr ri in ng g l lo oa ad de ed d s su up pp po or rt t a ar rm m w wh hi ic ch h c co ou ul ld d r re es su ul lt t i in n m mi in no or r t to o...

Страница 54: ...bolt or screw is labeled with l lo oo os se en n t ti ig gh ht te en n or indicators Joint 3 3 has a 6 mm hex screw controlling the tension on a gas spring which allows the Tracer AdaptiView display...

Страница 55: ...ess Communications Interface WCI Installation Instructions Recommended routing path for supplied Air Fi cable is shown in figure below Device may be remote mounted in order to obtain a stronger signal...

Страница 56: ...Fi Module Installation Instructions Recommended routing path for supplied Wi Fi cable is shown in figure below Device may be remote mounted in order to obtain a stronger signal Figure 37 Wi Fi wire h...

Страница 57: ...the enclosure Refer to installation information shipped with the starter or submittal drawings Electrical Requirements Before wiring begins observe the following electrical requirements Follow all lo...

Страница 58: ...Ground 1X1 1 1X1 12 1X1 30 Ground 8 40 High Pressure Cutout to Starter 2X1 4 1X1 4 14 20 1Q1 Circuit Breaker to Starter c 1X1 3 14 20 Oil Pump Interlock 2X1 7 2X1 8 1A7 J2 4 1A7 J2 2 14 20 Low Voltag...

Страница 59: ...hite black 5CT6 white black 1A23 J7 1 2 1A23 J7 3 4 1A23 J7 5 6 Note Phasing must be maintained Potential Transformers Required 5T17 236 237 5T18 238 239 5T19 240 241 1A23 J5 1 2 1A23 J5 3 4 1A23 J5 5...

Страница 60: ...L 1995 Table 18 Maximum recommended total wire length to and from for PT leads in a dual PT system Wire AWG a Max Wire Length Primary Max Wire Length Secondary Feet Meters Feet Meters 8 3061 933 711 2...

Страница 61: ...e e c co op pp pe er r c co on nd du uc ct to or rs s c co ou ul ld d r re es su ul lt t i in n e eq qu ui ip pm me en nt t d da am ma ag ge e a as s t th he e e eq qu ui ip pm me en nt t w wa as s n...

Страница 62: ...ot th he er r e en ne er rg gy y s st to or ri in ng g c co om mp po on ne en nt ts s p pr ro ov vi id de ed d b by y T Tr ra an ne e o or r o ot th he er rs s r re ef fe er r t to o t th he e a ap p...

Страница 63: ...ot te e Must enter the low voltage Class 2 portion of the unit control panel 1000 feet 304 8 m maximum 5 Motor terminal box 6 115V control conduit N No ot te e Must enter the higher than 30 Vdc Class...

Страница 64: ...l clamp with a 3 8 in 9 525 mm bolt is provided on each motor terminal stud use the factory supplied Belleville washers on the wire lug connections The following figure illustrates the junction betwee...

Страница 65: ...t 304 8 m The polarity of the IPC wiring is critical for proper operation Separate low voltage less than 30V refer to the tables in and wiring from the 115V wiring by running each in its own conduit W...

Страница 66: ...ansformer or solid state starting Refer to the unit nameplate for motor data including RLA LRA etc In all cases of non Trane supplied starters a disconnecting means and short circuit protection must b...

Страница 67: ...he terminal or premature terminal failure could result Motor Terminals Field provided ring type lugs with no sharp edges or corners must be used by a qualified installer to connect the power wiring to...

Страница 68: ...l Operation Emergency Stop Input 1A13 J2 3 to 4 Binary Input Closure Required for Normal Operation Optional Low Voltage Circuits External Base Loading Enable Input 1A18 J2 1 to 2 Binary Input Normally...

Страница 69: ...inside of the control panel for field wiring This is a dry binary input normally open closure for flow Apply no external power 1 With factory installed ifm efector flow sensing devices a field provide...

Страница 70: ...nsor probe and the sensor module N No ot te e This sensor and module are matched and must remain together or inaccuracy may occur These wires can then be spliced with two 14 to 18 AWG 600V wires of su...

Страница 71: ...third stage impeller After the gas is compressed a third time it is discharged into the condenser Baffles within the condenser shell distribute the compressed refrigerant gas evenly across the condens...

Страница 72: ...orator Compressor Second Stage Compressor First Stage 6 5 4 3 1 2 Pressure Enthalpy P3 P1 P2 Figure 48 Refrigerant flow 2 stage Oil and Refrigerant Pump Compressor Lubrication System A schematic diagr...

Страница 73: ...in 9 525 mm OD 7 Oil return to tank 8 Oil tank 9 Oil cooler within economizer 0 625 in 15 875 mm OD coiled tubing 10 Oil reclaim from evaporator second eductor 0 25 in 6 35 mm OD 11 Liquid refrigeran...

Страница 74: ...drive oil reclaim eductors 0 375 in 9 525 mm OD 7 Oil return to tank 8 Oil tank 9 Oil reclaim from evaporator second eductor 0 25 in 6 35 mm OD 10 Liquid refrigerant to pump 1 625 in 41 275 mm OD 11 E...

Страница 75: ...A dual eductor system is used to reclaim oil from the suction cover and the evaporator and deposit it back into the oil tank These eductors use high pressure condenser gas to draw the oil from the suc...

Страница 76: ...re designations for each state The first line of text in the circles is the visible top level operating modes that can be displayed in Tracer AdaptiView The shading of each software state circle corre...

Страница 77: ...fixed timers Dashed double arrows indicate variable timers Start up Sequence of Operation Wye delta Logic circuits within the various modules will determine the starting running and stopping operatio...

Страница 78: ...t guide vanes will modulate opening and closing to the chiller load variation by operation of the stepper vane motor actuator to satisfy chilled water setpoint The chiller continues to run in its appr...

Страница 79: ...essor Currents Within 0 to 30 seconds De Energize Condenser Water Pump Relay Command IGV Closed Enforce All Running Mode Diagnostics Note CVH No oil pressure is less than 3 psid 20 7 kPaD CVG No oil p...

Страница 80: ...ter Flow 6 seconds minimum Enforce Restart Inhibit Timer Evaporator Pump Off Delay Time 0 to 30 minutes Close IGV Energize Condenser Water Pump Relay Confirm Condenser Water Flow Within 4 minutes 15 s...

Страница 81: ...ng feature when the Ice Building option is installed Building can be entered from Front Panel or if hardware is specified the control panel will accept either an isolated contact closure 1A19 Terminal...

Страница 82: ...s Ice Building Command 1 Front Panel 2 Tracer 3 External Input Energize Ice Building Relay Ignore Softloading and Set CLS 100 Energize Head Relief Request Relay Running Ice to Normal Transition Evap L...

Страница 83: ...rator interface or by means of a BAS request The following components must be factory or field installed to equip the unit for free cooling operation a refrigerant gas line and electrically actuated s...

Страница 84: ...by allowing the chiller to operate stably under minimum load conditions In these situations the inlet guide vanes are locked at a preset minimum position and unit capacity is governed by the HGBP valv...

Страница 85: ...t te e The heat recovery cycle is possible only if a cooling load exists to act as a heat source To provide a heat recovery cycle a heat recovery condenser is added to the unit Though physically ident...

Страница 86: ...co on nt ta ac ct t t th he e a ap pp pr ro op pr ri ia at te e r re es sc cu ue e o or r r re es sp po on ns se e a au ut th ho or ri it ty y W Wh hi il le e t th he e u un ni it t i is s o of ff f d...

Страница 87: ...de Seasonal Unit Start up 1 Close all drain valves and reinstall the drain plugs in the evaporator and condenser headers 2 Service the auxiliary equipment according to the start up and maintenance ins...

Страница 88: ...Ma at te er ri ia al ls s U Us se e o of f n no on n c co om mp pa at ti ib bl le e p pa ar rt ts s o or r m ma at te er ri ia al ls s c co ou ul ld d r re es su ul lt t i in n e eq qu ui ip pm me en...

Страница 89: ...operator tang O rings Operate the tang operators manually and check for any abnormalities Lubricate the oil filter shutoff valve O rings Drain contents of the rupture disk and purge discharge vent lin...

Страница 90: ...ud di in ng g b be ea ar ri in ng g d da am ma ag ge e i in nt tr ro od du uc ct ti io on n o of f a ac ci id ds s i in nt to o t th he e c ch hi il ll le er r o or r c co on nt ti in nu uo ou us s p...

Страница 91: ...s the chiller s efficiency and cooling capacity Therefore proper maintenance of the purge system is required The purge is designed to remove non condensable gases and water from the refrigeration syst...

Страница 92: ...ni in ng g t th he e s sy ys st te em m S Se ee e u un ni it t n na am me ep pl la at te e f fo or r r re ef fr ri ig ge er ra an nt t t ty yp pe e D Do o n no ot t u us se e n no on n a ap pp pr ro...

Страница 93: ...ty y f fo or r e eq qu ui ip pm me en nt t f fa ai il lu ur re es s w wh hi ic ch h r re es su ul lt t f fr ro om m u un nt tr re ea at te ed d o or r i im mp pr ro op pe er rl ly y t tr re ea at te...

Страница 94: ...being placed into service If the observed loss of anode material is small then the interval between subsequent inspections can be lengthened Replace the anode and or shorten the inspection interval if...

Страница 95: ...at ti in ng g f fo or r e ey ye eb bo ol lt ts s a ar re e b ba as se ed d o on n a a s st tr ra ai ig gh ht t v ve er rt ti ic ca al l l li if ft t i in n a a g gr ra ad du ua al ll ly y i in nc cr...

Страница 96: ...nt t Torque waterbox screws as specified in Torque Requirements and Waterbox Weights p 96 Torque Requirements and Waterbox Weights N No ot te e These chillers are assembled with SAE fasteners Table 2...

Страница 97: ...0 3 4 10 Evaporator 300 psig 2068 4 kPaG 456 207 0 469 882 400 3 4 10 Condenser 150 psig 1034 2 kPaG 457 207 0 469 1323 600 3 4 10 Condenser 300 psig 2068 4 kPaG 683 309 0 469 1764 800 3 4 10 210 Evap...

Страница 98: ...iterature the literature order number is also listed CTV Form Installation Completion and Request for Trane Service CTV ADF001 EN CenTraVac Chiller Start up Tasks to be Performed by Trane CenTraVac Ch...

Страница 99: ...hiller Installation Operation and Maintenance manual Do NOT block serviceable parts when installing isolation springs Expenses that result in improper installation of CenTraVac chillers including opti...

Страница 100: ...S Sy ys st te em m Systems can be operated under load conditions 9 A Av va ai il la ab bi il li it ty y Electrical control personnel and contractor s representative are available to evacuate charge a...

Страница 101: ...05B EN 101 A Ap pp pe en nd di ix x B B C Ch hi il ll le er r I In ns st ta al ll la at ti io on n C Co om mp pl le et ti io on n a an nd d R Re eq qu ue es st t f fo or r T Tr ra an ne e S Se er rv v...

Страница 102: ...t corrected prior to start up must be noted in the Non Compliance Form PROD ADF001 EN by the start up technician this information must also be signed by responsible site personnel before start up and...

Страница 103: ...regulating valve setting Verify vane operator is working properly and moves without binding Dry run test starter non AFD Remove separate source power and reconnect wiring Install optional Air Fi and o...

Страница 104: ...v ve er ry y Inspect for fouling and scaling in tubes Check operation of heat recovery water flow sensing device Factory recommendation to eddy current test tubes every three years 7 C Co on nt tr ro...

Страница 105: ...proach Temperature Condenser Saturated Rfgt Temp Condenser Refrigerant Pressure Condenser Approach Temperature Condenser Saturated Rfgt Temp Condenser Refrigerant Pressure Condenser Differential Water...

Страница 106: ...tor Winding Temp 1 Motor Winding Temp 2 Motor Winding Temp 3 Motor Temperature MTC Switch Motor Coolant Temperature Speed Command Motor Speed Motor Frequency or Frequency Command AFD Transistor Temper...

Страница 107: ...CVHE SVX005B EN 107 N No ot te es s...

Страница 108: ...or more information please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvements and reserves the right to change design and specifications wi...

Отзывы: