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The information and illustrations in this manual have been approved as accurate at the

time of printing. However, the manual may contain information on options not present

on your loader. The right is reserved by Barko Specialty

quipment to make changes

and improvements in it's product at any time without notice or obligation.

Service Manual

Machine
Serial Number

082014

6025 Chipper

Содержание 6025

Страница 1: ...on options not present on your loader The right is reserved by Barko Specialty Equipment to make changes and improvements in it s product at any time without notice or obligation Service Manual Servic...

Страница 2: ...draulic System B Hydraulic System B Hydraulic System 27 27 27 27 27 Hydraulic Pressure Settings 28 Hydraulic Fittings Hoses Tubing 29 Electrical System Maintenance 30 Electrical System Description 30...

Страница 3: ...page 3 page 3 page 3 page 3 page 3 240HarvesterFeller Buncher Introduction Introduction Introduction Introduction Introduction Marker Marker Marker Marker Marker...

Страница 4: ...inting Barko Hydraulics reserves the right to make changes and improvements to it s products and manuals at any time without notice or obligation REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE INFO...

Страница 5: ...nition Ignition Key Switch Key Switch Key Switch Key Switch Key Switch Power On Power On Power On Power On Power On Accessory Accessory Accessory Accessory Accessory Power Off Power Off Power Off Powe...

Страница 6: ...he damage and will void the damage and will void the damage and will void the warranty warranty warranty warranty warranty The consequences of increasing hydraulic pressure are serious The function of...

Страница 7: ...utor BARKO warrants all service parts purchased from BARKO and used on a BARKO manufactured unit to be free from defects in material and workmanship under normal use maintenance and service for a peri...

Страница 8: ...page 8 page 8 page 8 page 8 page 8 240HarvesterFeller Buncher KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE KNOW YOUR MACHINE...

Страница 9: ...d spills immediately purposes Clean up any fluid spills immediately DANGER DANGER DANGER DANGER DANGER Never approach power lines with any part of the Never approach power lines with any part of the N...

Страница 10: ...rk Never use a boom attachment for a work Never use a boom attachment for a work platform or personnel carrier platform or personnel carrier platform or personnel carrier platform or personnel carrier...

Страница 11: ...in 3 point contact with handles and Always maintain 3 point contact with handles and Always maintain 3 point contact with handles and steps when mounting or dismounting Never steps when mounting or di...

Страница 12: ...seat belt when operating or running Always wear seat belt when operating or running machine machine machine machine machine CAUTION CAUTION CAUTION CAUTION CAUTION Check the Air Cleaner Assembly daily...

Страница 13: ...d some of its constituents are Diesel engine exhaust and some of its constituents are Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth know...

Страница 14: ...electrical system battery electrical connections brake systems connections brake systems connections brake systems connections brake systems connections brake systems transmission drivetrain fuel syst...

Страница 15: ...ak Inspect monthly for possible damage Check the plastic seal wire to be intact Make sure the label instructions are clean visible Check the needle indicator for designated pressure levels NOTE The gr...

Страница 16: ...page 16 page 16 page 16 page 16 page 16 240HarvesterFeller Buncher MODEL DESCRIPTION MODEL DESCRIPTION MODEL DESCRIPTION MODEL DESCRIPTION MODEL DESCRIPTION...

Страница 17: ...er Buncher Maintenance Maintenance Maintenance Maintenance Maintenance A PREVENTIVE A PREVENTIVE A PREVENTIVE A PREVENTIVE A PREVENTIVE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE Main...

Страница 18: ...e machine on cinder blocks Do not support the machine on cinder blocks hollow tiles or props that may crumble under a hollow tiles or props that may crumble under a hollow tiles or props that may crum...

Страница 19: ...loader See warnings and instructions both at the loader See warnings and instructions both at the loader See warnings and instructions both at the beginning and throughout this manual After doing beg...

Страница 20: ...hart Preventative Maintenance Chart Preventative Maintenance Chart Preventative Maintenance Chart Preventative Maintenance Chart The following charts states the maintenance checks that the operator of...

Страница 21: ...rFeller Buncher LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS PERFORM DAILY PERFORM DAILY PERFORM DAILY PERFORM DAILY PERFORM DAILY Grease Points Greas...

Страница 22: ...ON POINTS LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS PERFORM DAILY PERFORM DAILY PERFORM DAILY PERFORM DAILY PERFORM DAILY Grease Points Continued Grease Points Contin...

Страница 23: ...P NLGI NO 2 NLGI NO 2 NLGI NO 2 NLGI NO 2 NLGI NO 2 HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL The following lists some features to look for in an oil The hydraulic oil for...

Страница 24: ...ydraulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate th...

Страница 25: ...le Bearing Bolts and any grade 8 In critical applications such as Turntable Bearing Bolts and any grade 8 In critical applications such as Turntable Bearing Bolts and any grade 8 In critical applicati...

Страница 26: ...CATED DRY DRY DRY DRY DRY FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE DIA DIA DIA DIA DIA This is lubed torque Lubricate wit...

Страница 27: ...e 27 page 27 page 27 page 27 240HarvesterFeller Buncher Maintenance Maintenance Maintenance Maintenance Maintenance B HYDRAULIC SYSTEM B HYDRAULIC SYSTEM B HYDRAULIC SYSTEM B HYDRAULIC SYSTEM B HYDRAU...

Страница 28: ...ximum safety and experience with and testing of this unit The setting will provide maximum safety and experience with and testing of this unit The setting will provide maximum safety and efficiency of...

Страница 29: ...plugs to keep dirt out of tubelines and openings tubelines and openings tubelines and openings tubelines and openings tubelines and openings PIPE THREAD SEALER PIPE THREAD SEALER PIPE THREAD SEALER P...

Страница 30: ...NOTE See ELECTRICAL Section in Parts Manual for parts information layouts and hookups BATTERY DISCONNECT SWITCH BATTERY DISCONNECT SWITCH BATTERY DISCONNECT SWITCH BATTERY DISCONNECT SWITCH BATTERY DI...

Страница 31: ...urn on all electrical lights etc Disconnect jumper cables 7 Check all instruments directly after starting and then regularly during operation DO NOT connect last jumper cable end directly to negative...

Страница 32: ...t touch battery terminals with any metal Sparks may occur causing damage Do not touch battery terminals with any metal Sparks may occur causing damage to battery and personal injury to battery and per...

Страница 33: ...nections are not connected properly wires from alternator are grounded engine is operated with battery cables disconnected cables are connected when using a fast charger or when welding on the loader...

Страница 34: ...rmal operation yel Error code Error Primary Flash red Error category Secondary Flash yellow Error description 1 n See note a a Error groups 1 n and 2 n are controlled by the master 2 n See note a 3 1...

Страница 35: ...H open circuit No CAN communication All output turned off 7 CAN L to CAN H No CAN communication All output turned off 8 CAN terminationfailure No effect termination on 9 CAN terminationfailure Depende...

Страница 36: ...cycles Turning outputs off is controlled by CAN master unit and therefore delayed maximum 2 bus cycles Failure mode Failure mode Failure mode Failure mode Failure mode Effect Effect Effect Effect Effe...

Страница 37: ...e mode Failure mode Failure mode Failure mode Effect a Effect a Effect a Effect a Effect a Failure modes in Current Mode Failure modes in Current Mode Failure modes in Current Mode Failure modes in Cu...

Страница 38: ...peed limit on function Failure mode Failure mode Failure mode Failure mode Failure mode Effect a Effect a Effect a Effect a Effect a Failure modes in PWM Mode Failure modes in PWM Mode Failure modes i...

Страница 39: ...w red status LED If one of the following error is detected a message will be presented on the display together with an error code on the module In some cases the module will turn off or at least shut...

Страница 40: ...communication All output turned off 7 CAN L to CAN H No CAN communication All output turned off 8 CAN terminationfailure terminationon No effect 9 CAN terminationfailure terminationoff Dependent on CA...

Страница 41: ...Turning outputs off is controlled by CAN master unit and therefore delayed maximum 2 bus cycles Turning outputs off is controlled by CAN master unit and therefore delayed maximum 2 bus cycles Turning...

Страница 42: ...ge 42 page 42 240HarvesterFeller Buncher Maintenance Maintenance Maintenance Maintenance Maintenance D POWER UNIT MAINTENANCE D POWER UNIT MAINTENANCE D POWER UNIT MAINTENANCE D POWER UNIT MAINTENANCE...

Страница 43: ...hydraulic system in this machine is a Cummins or John Deere diesel engine Complete specifications operating instructions and maintenance and lubrication information will be found in the engine manufa...

Страница 44: ...page 44 page 44 page 44 page 44 page 44 240HarvesterFeller Buncher...

Страница 45: ...page 45 page 45 page 45 page 45 page 45 240HarvesterFeller Buncher...

Страница 46: ...page 46 page 46 page 46 page 46 page 46 240HarvesterFeller Buncher...

Страница 47: ...page 47 page 47 page 47 page 47 page 47 240HarvesterFeller Buncher...

Страница 48: ...page 48 page 48 page 48 page 48 page 48 240HarvesterFeller Buncher...

Страница 49: ...g New filter elements increase in dust cleaning efficiency as dust builds up on the media DON T BE FOOLED by filter appearance it should look dirty By using proper filter restriction measurement tools...

Страница 50: ...er manometer at the restriction tap provided in the Air Cleaner the transfer pipe or the blower intake Replace the element only when the restriction has reached the maximum allowed by the engine manuf...

Страница 51: ...fore replacing the element 5 5 5 5 5 PRESS YOUR PRESS YOUR PRESS YOUR PRESS YOUR PRESS YOUR FRESH GASKET FRESH GASKET FRESH GASKET FRESH GASKET FRESH GASKET TO SEE IF IT TO SEE IF IT TO SEE IF IT TO S...

Страница 52: ...led immediately cover the opening The only way to be sure nothing got in is to be sure nothing gets in THE IMPORTANT DON TS TO ALWAYS REMEMBER THE IMPORTANT DON TS TO ALWAYS REMEMBER THE IMPORTANT DON...

Страница 53: ...page 53 page 53 240HarvesterFeller Buncher Structural Structural Structural Structural Structural E STRUCTURAL MAINTENANCE E STRUCTURAL MAINTENANCE E STRUCTURAL MAINTENANCE E STRUCTURAL MAINTENANCE E...

Страница 54: ...54 page 54 240HarvesterFeller Buncher Trouble Shooting Trouble Shooting Trouble Shooting Trouble Shooting Trouble Shooting Marker Marker Marker Marker Marker Marker Marker Marker Marker Marker Marker...

Страница 55: ...Check for and repair any leaks Drain engine oil and fill with heavier weight engine oil Engine overheats Low coolant level Loose worn or broken fan belt Radiator plugged Air filter elements plugged F...

Страница 56: ...ng hydraulic oil Damaged line Any or all of the following Replace dirty filters Clogged inlet line Clean reservoir breather vent Fill reservoir to proper level Open suction valves Replace line Hydraul...

Страница 57: ...ator belts Clean and tighten battery connections Tighten or replace belts Starter will not work or cranks slowly Loose or corroded connections Wrong engine oil Clean and tighten connections Replace en...

Страница 58: ...page 58 page 58 page 58 page 58 page 58 240HarvesterFeller Buncher Decals Decals Decals Decals Decals...

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