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Autoped Installation Manual rev 2.0 (100722)

                                                                                                                                                                                                            

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TABLE OF CONTENTS 

 

WELCOME LETTER FROM ART HIRD 

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AUTOPED PARTS AND COMPONENTS

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PARTS/COMPONENT LIST AND DESCRIPTIONS 

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IMPORTANT INSTALLATION NOTES 

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A.  AUTOPED CONVERSION: LEFT-HAND TO RIGHT-HAND (OR VICE VERSA) 

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B.  AUTOPED ARM TYPES: PUSH ACTION (STANDARD ARM) OR PULL ACTION (TRACK ARM) 

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C.  GENERAL REQUIREMENTS FOR INSTALLING THE AUTOPED 

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D.  RECOMMENDED TOOLS FOR INSTALLATION 

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SECTION  I.  INSTALLING THE AUTOPED 

 

ON HEADERS 4

” OR BIGGER

 

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I.1  INSTALLATION:  LEFT-HAND MOUNTED AUTOPED 

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I.2  INSTALLATION:  RIGHT-HAND MOUNTED AUTOPED 

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SECTION  II.  INSTALLING THE AUTOPED

 

ON HEADERS SMALLER THAN 4

” 

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II.1  INSTALLATION:  LEFT-HAND MOUNTED AUTOPED 

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II.2  INSTALLATION:  RIGHT-HAND MOUNTED AUTOPED 

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SECTION III.  INSTALLING THE STANDARD ARM ASSEMBLY (P/N: M10S.0028)

 

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III.1  INSTALLATION:  STANDARD ARM ASSEMBLY

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SECTION IV.  INSTALLING THE TRACK ARM ASSEMBLY (P/N: M10S.0039) 

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IV.1  INSTALLATION:  CONFIGURING THE AUTOPED FOR PULL ACTION 

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IV.2  INSTALLATION:  TRACK ARM ASSEMBLY

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Содержание AUTOPED M10S.0028

Страница 1: ...Autoped Installation Manual rev 2 0 100722 1 AUTOPEDTM OPERATOR INSTALLATION MANUAL 2022...

Страница 2: ...to notify any persons of any such revisions or changes Additionally TORXUN makes no representations or warranties with respect to this manual This manual is copyrighted 2022 TORXUN Vehicle Access Sys...

Страница 3: ...FOR INSTALLATION 11 SECTION I INSTALLING THE AUTOPED ON HEADERS 4 OR BIGGER 12 I 1 INSTALLATION LEFT HAND MOUNTED AUTOPED 13 I 2 INSTALLATION RIGHT HAND MOUNTED AUTOPED 14 SECTION II INSTALLING THE AU...

Страница 4: ...III 1 ADJUSTING THE CLOSING SPRING LOAD 35 SECTION IX INSTALLING DOUBLE DOOR AND INTERLOCK SALLY PORT CONFIGURATIONS 36 IX 1 SETUP SEQUENCE FOR DOUBLE DOOR GATE OPERATION 37 IX 2 SETUP SEQUENCE FOR IN...

Страница 5: ...LE 56 XII 9 REINIT MENU RESET BACK TO FACTORY DEFAULT 57 XII 10 BLOCK UNBLOCK MENU LOCK KEYS 57 XII 11 TEACH MENU 58 SECTION XIII TROUBLE SHOOTING AND ERROR CHARTS 59 XIII 1 ERROR CODE DEFINITIONS 60...

Страница 6: ...Manual rev 2 0 100722 6 The above QR code will take you to a video demonstration of an AutoPed installation performed by Torxun The video demonstrates a basic installation with a Standard Push Arm As...

Страница 7: ...ink about your own safety during the installation Also think about the safety of the public who will be using this automated gate for years to come You NEED to be familiar with ANSI 156 19 standards I...

Страница 8: ...Chassis 1 3 Control Unit Cover Front 1 4 Control Unit Cover Rear 1 5 Control Unit 1 6 Motor Gearbox Assembly 1 set 7 Assembly Plate 1 set 8 Spindle Extension 20MM 1 9 Standard Arm Assembly 1 10 3 Func...

Страница 9: ...e the motor drive assembly attached to the assembly plate from the chassis by removing the six 6 M6x12 bolts Fig 1 Rotate the assembly plate with the motor drive clockwise or counter clockwise to faci...

Страница 10: ...opposite the location of the AutoPed When the AutoPed is energized the Standard Arm pushes to swing the door or gate open away from the AutoPed B 2 Pull Action Track Arm Assembly P N M10S 0039 If the...

Страница 11: ...cting door a door that swings both in and out 3 TORXUN recommends installing the AutoPed on Door Gate headers measuring four inches 4 or more in height 4 For installation on headers less than four inc...

Страница 12: ...Autoped Installation Manual rev 2 0 100722 12 SECTION I INSTALLING THE AUTOPED ON HEADERS 4 OR BIGGER...

Страница 13: ...and bottom of header STEP 3 Center punch mounting holes through Template STEP 4 Drill 1 16 pilot holes on header through Template STEP 5 Mount1 operator Chassis directly to header STEP 6 Mount2 Motor...

Страница 14: ...b and bottom of header STEP 3 Center punch mounting holes through Template STEP 4 Drill 1 16 pilot holes on header through Template STEP 5 Mount3 operator Chassis directly to header STEP 6 Mount4 Moto...

Страница 15: ...INSTALLING THE AUTOPED ON HEADERS SMALLER THAN 4 For installation of the AutoPed on headers less than four inches 4 in height TORXUN requires the use of the StiffenerPlate P N M10S 011 or its equival...

Страница 16: ...STEP 3 Center punch pilot holes 1 2 3 STEP 4 Drill 1 16 pilot holes 1 2 3 STEP 5 Fasten5 StiffenerPlate through holes 1 2 3 STEP 6 Mount6 operator Chassis to StiffenerPlate STEP 7 Mount7 Motor Drive a...

Страница 17: ...STEP 3 Center punch pilot holes 1 2 3 STEP 4 Drill 1 16 pilot holes 1 2 3 STEP 5 Fasten8 StiffenerPlate through holes 1 2 3 STEP 6 Mount9 operator Chassis to StiffenerPlate STEP 7 Mount10 Motor Drive...

Страница 18: ...Autoped Installation Manual rev 2 0 100722 18 SECTION III INSTALLING THE STANDARD ARM ASSEMBLY PUSH ACTION OPERATION P N M10S 0028...

Страница 19: ...assembly with 20MM standard Extension Spindle to the Operator Gear Box NOTE 30mm M10S 0018 and 50mm M10S 0055 Spindle Extension are available as optional parts ordered separately If needed it may be u...

Страница 20: ...or panel STEP 4 For a left hand mounted AutoPed place centerline of Arm Shoe 4 to the right of the centerline of spindle For a right hand mounted AutoPed place centerline of Arm Shoe 4 to the left of...

Страница 21: ...to mount the Arm Shoe on the Door Gate panel STEP 8 Loosen lock screws on Standard Arm assembly adjust length of arm to form 90 between Standard Arm and Door Gate panel STEP 9 Tighten the spindle bol...

Страница 22: ...Autoped Installation Manual rev 2 0 100722 22 SECTION IV INSTALLING THE TRACK ARM ASSEMBLY PULL ACTION OPERATION P N M10S 0039...

Страница 23: ...Disconnect the orange pair of wire connector from the Motor input wire connector with red and black wires by pressing down on the lock tab on the connectors and pulling the connectors apart see orang...

Страница 24: ...e sure that the swing of the Track Arm clears the top of the gate frame by at least 1 2 and that the Door Gate swing is unobstructed by the Track Arm assembly STEP 1 Assemble the Track Arm to the Auto...

Страница 25: ...out 4 from the Slide Piece see illustration above 12 Type size and material of fasteners by installer STEP 10 Perform the following check a Manually open and close the Door Gate to check for a smooth...

Страница 26: ...Autoped Installation Manual rev 2 0 100722 26 SECTION V INSTALLING THE 3 FUNCTION ROCKER SWITCH OR OPTIONAL KEY SWITCH P N M10S 0083...

Страница 27: ...inputs and programming c Hold mode door gate opens and stays open allowing for continuous access NOTE The Switch can be installed at the bottom left or right of the AutoPed operator knockouts are pro...

Страница 28: ...er Arm Switch and has a spring loaded cap cover to protect the key cylinder When installing the key switch on a pull application gate be aware of the clearance between the top of the gate panel and th...

Страница 29: ...Autoped Installation Manual rev 2 0 100722 29 SECTION VI CONNECTING THE AUTOPED TO AC POWER SOURCE 115 VAC...

Страница 30: ...Power Connector from Control Unit STEP 3 Feed the 115 VAC line through a Wire Access Hole STEP 4 Connect the 115 VAC wires to the Power Connector STEP 5 Use wire nut to connect Line Ground and Green...

Страница 31: ...0040 TORXUN requires a physical stop wall fence floor stop or similar to prevent the door gate from opening beyond 105 degrees Without it the AUTOPED may be damaged by being forced into an over open p...

Страница 32: ...P 3 Install the Positive Stop Cam Bracket and Cam use the two stainless steel M6x3 bolts included in the kit STEP 2 Remove top two bolts on the Gear Box mounting plate NOTE Depending on the function o...

Страница 33: ...bly to the Gearbox IMPORTANT NOTE ON STEP 6 Make sure that the Stop Clamp and Stop Spindle are ush with each other when assembled see drawing above Place the Stop Clamp so that its rounded vertical fa...

Страница 34: ...722 34 SECTION VIII CLOSING SPRING PRELOAD The spring tension may need to be adjusted to regulate the closing pressure of the door or gate panel Make these adjustments when the door or gate panel does...

Страница 35: ...is in manual mode When power to the operator is cut or turned off the closing spring will allow the Door Gate to close in a controlled manner fully latching the door lock system The tension of the spr...

Страница 36: ...Autoped Installation Manual rev 2 0 100722 36 SECTION IX INSTALLING DOUBLE DOOR AND INTERLOCK SALLY PORT CONFIGURATIONS...

Страница 37: ...t to select if the operator will be designated as one of the following Master A Master B Slave A Slave B An activation of the slave door will open both while and activation of the master will only ope...

Страница 38: ...Slave Secondary begins its opening sequence For example if you set AoSeq to 20 then the slave operator s gate will wait until the master gate breaks the 20 mark then it will start to open STEP 5 TDela...

Страница 39: ...e is true for Gate B When Gate B is opened Gate A will not be able to open until Gate B is fully closed STEP 1 CAN BUS wire between gate A and gate B Operators Wire the AutoPed in gate A to the AutoPe...

Страница 40: ...Autoped Installation Manual rev 2 0 100722 40 SECTION X SETTING UP ELECTRIC LOCKS AND STRIKES...

Страница 41: ...menus section STEP 2 Using the joystick toggle down to the Config menu STEP 3 Press the joystick in to access the configuration section STEP 4 Using the joystick toggle down to the section Unlock Set...

Страница 42: ...UICK START PROGRAMMING NOTE 1 If using Track Arm for pull action operation make sure the AutoPed is converted for pull action see Section IV 2 p 23 NOTE 2 Remember to select SLI PL when initializing t...

Страница 43: ...Autoped Installation Manual rev 2 0 100722 43 XI 1 PROGRAMMING FLOW GUIDE CHART Anytime an item in the Parameter menu is changed the E10 code will appear and a Teach cycle becomes necessary...

Страница 44: ...get to the password screen o The password is three nudges to the left on the joystick o Then three nudges to the right on the joystick STEP 1 Screen Orientation The words Press Down will appear on the...

Страница 45: ...y use the green wire connections o SLI PL optional track arm pulling configuration P N M10S 0039 o SLI PH optional track arm pushing configuration P N M10S 0039 o WIN PH DIR PH DIR PL OHC PH OHC PL wi...

Страница 46: ...responsibility of the installing party to adhere to ANSI 156 19 standards when completing the AutoPed installation Use of the AutoPed for Full Energy applications is PROHIBITED TORXUN is not responsib...

Страница 47: ...right set Invers to OFF Press the joystick in to confirm the selection o Invers refers to configuring the Door Gate to open when power is lost In such rare applications the gate will default spring to...

Страница 48: ...TO ANSI 156 19 Make final adjustments to the controller programming and gate operation ANSI 156 19 is a safety standard that protects pedestrians when using a low energy automatic door gate The AutoP...

Страница 49: ...board Give the cover a slight tug to make sure that it is secured properly Do not over tighten the cover Make sure that the grommets are completely seated in the cut outs on both ends and sealed prop...

Страница 50: ...Autoped Installation Manual rev 2 0 100722 50 SECTION XII MENUS AND PROGRAMMING...

Страница 51: ...ide door mounted sensor approach side safety signal SEF Door mounted sensor for obstacle detection EMY IN Emergency open input emergency input signal PUGO Push and go XII 2 CONTROL UNIT LED LIGHTS LED...

Страница 52: ...evice Unit type Default Value Description Region Low Energy US US US united states Software version decided by UL standards Vo Low energy 9 0 9 Velocity of opening 9 fastest 0 slowest Vc Low energy 9...

Страница 53: ...detected during open close cycle or both In standard mode obstacle detection cannot be switched on off It can be adjusted with parameters for Fo force opening and Fc force close To make obstacle dete...

Страница 54: ...ng there is a possibility the Door Gate panel can burst open unexpectedly towards the installer once TEACH mode is initiated Teach must be activated after this setting has been changed Inverse Low ene...

Страница 55: ...lication OExSTp Off Off N A Used to set one of the activation values to sequential mode Sequential mode is used to hold the door open until a second activation is received One activation opens the Doo...

Страница 56: ...ve AcSeq 20 0 110 Current delay angle for closing sequence control only visible if DubleD is active InterL Off Off SideA SideB Interlocking door system where one door will only receive open commands o...

Страница 57: ...Relay print with address 0 R1 N A FP N A RP N A Identified and ready for operation Neither identified nor registered a Defective or error x Removed XII 9 REINIT MENU RESET BACK TO FACTORY DEFAULT Dev...

Страница 58: ...Autoped Installation Manual rev 2 0 100722 58 XII 11 TEACH MENU Device Description TEACH OK Programs the setup procedure within the AutoPed controller...

Страница 59: ...Autoped Installation Manual rev 2 0 100722 59 SECTION XIII TROUBLE SHOOTING AND ERROR CHARTS...

Страница 60: ...nctions 06 Motor Cable incorrectly plugged in 07 No signal channel A During Encoder Test H 08 No signal channel B 09 No signal channel A B 10 Short Circuit A B Prior to Start up H 11 Malfunctions Duri...

Страница 61: ...rence switch must be activated in open position switch contact open E5 00 Power limitation Control overload Check correct o Friction of the Door Gate o Pre load of closing spring Ensure maximum door w...

Страница 62: ...seconds 02 Obstacle during closing E16 01 Temperature Temperature on output level has reached 178 F Allow the unit to cool down Permanent A Drive unit functions with reduced power 02 Temperature on ou...

Страница 63: ...ensors E33 01 24v E lock Error over resp under voltage Overload short circuit electric lock 02 Premonition over resp under voltage W E34 01 24v CAN Over resp under voltage Overload short circuit exter...

Страница 64: ...wn then power up F E82 01 Dynamic routine Damping test failed After power down then every 24hrs when Door Gate is closing W 02 Power down then power up F E83 01 Static routine Motor current test faile...

Страница 65: ...Autoped Installation Manual rev 2 0 100722 65 SECTION XIV TERMINAL CONNECTIONS AND WIRING SCHEMATICS...

Страница 66: ...Power Supply Unit N A N A X104 Programmable Emergency Close or Open or Stop 4 EmA 5 EmB X105 Safety Devise Stop 14 SE 24V 15 SE Stop 16 SE Test 17 GND X106 Jumper N A N A X107 Safety Devise Reverse 1...

Страница 67: ...e door moves PU Programmable I O Voltage PI Programmable Input PO Programmable Output PG GND X113 Connection to the Encoder N A N A X114 Power Program Selector Switch N A N A X115 Serial Port N A N A...

Страница 68: ...Autoped Installation Manual rev 2 0 100722 68 XIV 2 WIRING SCHEMATIC DIAGRAMS Fig X 2a 3 Function Switch Wiring Diagram Rocker Arm and Key type switches...

Страница 69: ...Autoped Installation Manual rev 2 0 100722 69 Fig XIV 2b Non Powered Activation Devices...

Страница 70: ...on Manual rev 2 0 100722 70 Fig XIV 2c Powered Activation Devices NOTE Do not exceed 2A 24V draw from the Board TORXUN recommends one board powered accessory only Others should be powered by independe...

Страница 71: ...wered by Control Board Configuration Settings Unlock Permanent EL FB Electric Lock Feedback N C LockAu Lock Automatic Lock LockEx Lock Exit Lock LockMa Lock Manual Lock NOTE Do not exceed 2A 24V draw...

Страница 72: ...ration Settings Unlock Permanent EL FB Electric Lock Feedback N C LockAu Lock Automatic Lock LockEx Lock Exit Lock LockMa Lock Manual Lock NOTE Do not exceed 2A 24V draw from the Board TORXUN recommen...

Страница 73: ...ther Source not powered by AutoPed Operator 1 FAIL SECURE Powered by External Source Power to Lock 24 VDC 800 mA Max Configuration Settings Unlock Permanent EL FB Electric Lock Feedback N C LockAu Loc...

Страница 74: ...2 0 100722 74 2 FAIL SAFE Powered by External Source Power to Lock 24 VDC 800 mA Max Configuration Settings Unlock Permanent EL FB Electric Lock Feedback N C LockAu Lock Automatic Lock LockEx Lock Ex...

Страница 75: ...Autoped Installation Manual rev 2 0 100722 75 Fig XIV 2f Secured Activation Devices...

Страница 76: ...Autoped Installation Manual rev 2 0 100722 76 Fig XIV 2g Wiring for Double Door Gate System...

Страница 77: ...Autoped Installation Manual rev 2 0 100722 77 SECTION XV SERVICE PARTS...

Страница 78: ...Autoped Installation Manual rev 2 0 100722 78 XV 1 SERVICE PARTS COMPONENTS VISUAL GUIDE...

Страница 79: ...FUNCTION ROCKER SWITCH 1 11 M10S 0034 PAPER MOUNTING TEMPLATE 1 12 M10S 0056 M6 1 x12 fastens mounting plate to chassis 6 13 M10S 0026 M6 1 x 18 fastens gearbox to mounting plate 4 14 M10S 0027 M4 x 1...

Страница 80: ...Autoped Installation Manual rev 2 0 100722 80 SECTION XVI PRODUCT WARRANTY AND REGISTRATION...

Страница 81: ...uct s or has been subject to misuse negligence or accident or has not been operated in accordance with TORXUN s instructions or has been operated under conditions more severe than or otherwise exceedi...

Страница 82: ...Name Number Serial Number Purchase Date Installation Date Distributor s Name Distributor s City Installer Information Operator and Gate Use Fax or Email this completed form to TORXUN 50 Sloan Court T...

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