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Toro GrandStand TURBO FORCE 74513, Руководство оператора

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Contents

Safety ....................................................................... 4

General Safety ................................................... 4
Safety and Instructional Decals .......................... 4

Product Overview ..................................................... 9

Controls ............................................................. 9
Specifications ...................................................11
Attachments/Accessories ..................................11

Before Operation ..................................................11

Before Operation Safety ....................................11
Adding Fuel ...................................................... 12
Performing Daily Maintenance.......................... 12
Breaking in a New Machine .............................. 13
Using the Safety-Interlock System .................... 13

During Operation ................................................. 14

During Operation Safety ................................... 14
Operating the Parking Brake............................. 15
Operating the Mower-Blade-Control Switch

(PTO) ............................................................ 15

Operating the Throttle....................................... 16
Operating the Ignition Switch ............................ 16
Starting the Engine ........................................... 16
Shutting Off the Engine..................................... 17
Operating the Platform...................................... 17
Driving Forward or Backward............................ 18
Stopping the Machine ....................................... 19
Side Discharging or Mulching the

Grass ............................................................ 19

Adjusting the Height-of-Cut............................... 20
Adjusting the Anti-Scalp Rollers........................ 20
Adjusting the Flow Baffle .................................. 20
Positioning the Flow Baffle................................ 21
Using Weights .................................................. 22

After Operation .................................................... 22

After Operation Safety ...................................... 22
Using the Fuel-Shutoff Valve............................. 22
Pushing the Machine by Hand .......................... 23
Transporting the Machine ................................. 23

Maintenance ........................................................... 25

Maintenance Safety.......................................... 25

Recommended Maintenance Schedule(s) ........... 25
Pre-Maintenance Procedures .............................. 26

Releasing the Cushion for Rear Access ............ 26

Lubrication .......................................................... 27

Greasing the Machine....................................... 27
Greasing the Torsion Idler................................. 27
Greasing the Front Caster Pivots ...................... 27
Greasing the Caster-Wheel Hubs ..................... 27
Greasing the Motion Controls ........................... 28

Engine Maintenance ........................................... 29

Engine Safety ................................................... 29
Servicing the Air Cleaner .................................. 29
Servicing the Engine Oil.................................... 30
Servicing the Spark Plug................................... 33
Checking the Spark Arrester ............................. 34

Fuel System Maintenance ................................... 34

Draining the Fuel Tank ...................................... 34

Removing the Fuel Tank ................................... 35
Replacing the Fuel Filter ................................... 35

Electrical System Maintenance ........................... 36

Electrical System Safety ................................... 36
Servicing the Battery......................................... 36
Servicing the Fuses .......................................... 38

Drive System Maintenance .................................. 38

Adjusting the Tracking ...................................... 38
Checking the Tire Pressure............................... 39
Adjusting the Caster-Pivot Bearing ................... 39
Servicing the Caster Wheels and

Bearings........................................................ 39

Removing the Clutch Shim ............................... 40
Checking the Wheel-Lug Nuts .......................... 42

Cooling System Maintenance .............................. 42

Cleaning the Air-Intake Screen ......................... 42
Cleaning the Cooling System............................ 42

Brake Maintenance ............................................. 43

Testing the Parking Brake ................................. 43
Adjusting the Brakes......................................... 43

Belt Maintenance ................................................ 43

Checking the Belts............................................ 43
Replacing the Mower-Deck Belt........................ 43
Replacing the Transmission Belt ...................... 44

Controls System Maintenance ............................. 45

Adjusting the Motion-Control Levers ................. 45

Hydraulic System Maintenance ........................... 46

Hydraulic System Safety................................... 46
Hydraulic System Specifications....................... 46
Checking the Hydraulic Fluid ............................ 46
Replacing the Hydraulic Fluid and

Filters ............................................................ 47

Bleeding the Hydraulic System ......................... 48

Mower Deck Maintenance.................................... 48

Servicing the Cutting Blades ............................. 48
Leveling the Mower Deck.................................. 50
Adjusting the Deck-Lift Spring........................... 53
Replacing the Grass Deflector .......................... 53

Cleaning .............................................................. 54

Cleaning under the Mower Deck ....................... 54
Disposing of Waste........................................... 54

Storage ................................................................... 54

Storage Safety.................................................. 54
Cleaning and Storage ....................................... 54

Troubleshooting ...................................................... 56
Schematics ............................................................. 58

3

 

Содержание GrandStand TURBO FORCE 74513

Страница 1: ...60in TURBO FORCE Cutting Unit Model No 74513 Serial No 403224659 and Up Model No 74518 Serial No 403260000 and Up Model No 74519 Serial No 403253175 and Up Model No 79518 Serial No 403254000 and Up Re...

Страница 2: ...s product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to learn how to operate and maintain your product properly and to avoid i...

Страница 3: ...Engine Maintenance 29 Engine Safety 29 Servicing the Air Cleaner 29 Servicing the Engine Oil 30 Servicing the Spark Plug 33 Checking the Spark Arrester 34 Fuel System Maintenance 34 Draining the Fuel...

Страница 4: ...ese safety instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger personal safety instruction Failure to comply with these instructions may result in pe...

Страница 5: ...intenance 4 Height of cut settings decal116 8775 116 8775 1 Read the Operator s Manual 2 Warning fill to the bottom of the filler neck do not overfill the tank decal131 1180 131 1180 1 Read the Operat...

Страница 6: ...A 7 5A decal131 3528 131 3528 1 Key switch 15 A 3 Power takeoff PTO 10 A 2 Accessory port 15 A 4 Infocenter 7 5 A decal131 3529 131 3529 1 Read the Operator s Manual for more information on maintenanc...

Страница 7: ...hazard keep away from moving parts keep all guards and shields in place decal133 4641 133 4641 1 Warning do not carry passengers decal133 8062 133 8062 decal131 3526 131 3526 1 Power takeoff PTO dise...

Страница 8: ...ing hearing protection must be worn 8 Ramp hazard do not use dual ramps when loading onto a trailer use 1 ramp wide enough for the machine use a ramp with a slope less than 15 back up the ramp when lo...

Страница 9: ...3 Parking brake lever 10 Platform latch 4 Hydraulic tank cap 11 Right motion control lever 5 Hour meter 12 Power takeoff switch PTO 6 Key switch 13 Left motion control lever 7 Throttle control Electr...

Страница 10: ...Light If you turn the key to the ON position for a few seconds the battery voltage displays in the area where the hours are normally displayed The battery light turns on when you turn the key to the...

Страница 11: ...achine Local regulations may restrict the age of the operator The owner is responsible for training all operators and mechanics Become familiar with the safe operation of the equipment operator contro...

Страница 12: ...ohol or 15 MTBE methyl tertiary butyl ether by volume is acceptable Ethanol and MTBE are not the same Gasoline with 15 ethanol E15 by volume is not approved for use Never use gasoline that contains mo...

Страница 13: ...tion Testing the Safety Interlock System Service Interval Before each use or daily Test the safety interlock system before you use the machine each time Note If the safety system does not operate as d...

Страница 14: ...ield the right of way Disengage the cutting unit and shut off the engine before adjusting the height of cut unless you can adjust it from the operating position Operate the engine only in well ventila...

Страница 15: ...ith accessories or attachments These can change the stability of the machine and cause a loss of control Follow directions for counterweights If you lose control of the machine step off and away from...

Страница 16: ...ote You may need to repeat the cycle for starting the engine when you start it for the first time after you have filled a completely empty fuel system with fuel g031239 Figure 13 g031281 Figure 14 Sta...

Страница 17: ...ering or raising the operator platform Make sure that the platform is supported when you pull the latch pin out Make sure that the latch secures the platform when folding it up Push it tight against t...

Страница 18: ...machine before making sharp turns Driving Forward 1 Disengage the parking brake refer to Operating the Parking Brake page 15 2 Move the motion control levers to the center unlocked position g030983 Fi...

Страница 19: ...age the parking brake when leaving the machine unattended Side Discharging or Mulching the Grass This machine has a hinged grass deflector that disperses clippings to the side and down toward the turf...

Страница 20: ...it for all moving parts to stop before leaving the operating position 3 Remove the nut and bolt position the anti scalp rollers and install the nut and bolt 4 Ensure that the spacers and bushings are...

Страница 21: ...ee Figure 24 Use this position for the following In short light grass mowing conditions In dry conditions Smaller grass clippings Propels grass clippings farther away from the mower g012677 Figure 24...

Страница 22: ...on key wait for all moving parts to stop and allow the machine to cool before adjusting servicing cleaning or storing it Clean grass and debris from the cutting units mufflers and engine compartment t...

Страница 23: ...ll the safety instructions Knowing this information could help you or bystanders avoid injury Refer to your local ordinances for trailer and tie down requirements WARNING Driving on the street or road...

Страница 24: ...chine on a ramp as this could cause a loss of control or a tip over situation 1 If using a trailer connect it to the towing vehicle and connect the safety chains 2 If applicable connect the trailer br...

Страница 25: ...lic fittings tight Replace all worn damaged or missing parts and decals Keep all fasteners tight to ensure that the machine is in safe working condition To ensure optimum performance and continued saf...

Страница 26: ...the caster wheel hubs Grease the motion controls Apply anti seize compound to the cushion knobs Important Refer to your engine owner s manual for additional maintenance procedures CAUTION If you leave...

Страница 27: ...e Lithium or molybdenum grease 1 Remove the dust cap and adjust the caster pivots refer to Adjusting the Caster Pivot Bearing page 39 Note Keep the dust cap off until you have finished greasing the ca...

Страница 28: ...he second bearing and the new seal into the wheel 13 Apply a thread locking adhesive to the second spacer nut threading it onto the axle with the wrench flats facing outward 14 Torque the nut to 8 to...

Страница 29: ...the NEUTRAL LOCK position and engage the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Release the latches on the air...

Страница 30: ...rtant Do not press on the soft inside area of the filter 4 Install the air cleaner cover and secure the latches Figure 37 Servicing the Engine Oil Engine Oil Specifications Oil Type Detergent oil API...

Страница 31: ...rains completely 2 Disengage the PTO move the motion control levers to the NEUTRAL LOCK position and engage the parking brake 3 Shut off the engine remove the key and wait for all moving parts to stop...

Страница 32: ...ently when operating conditions are extremely dusty or sandy 1 Drain the oil from the engine refer to Changing the Engine Oil page 31 2 Change the engine oil filter Figure 42 g031515 g027477 Figure 42...

Страница 33: ...machine on a level surface disengage the PTO and engage the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the...

Страница 34: ...et Fuel System Maintenance Draining the Fuel Tank You can drain the fuel tank by removing it and pouring the fuel out of the fill neck refer to Removing the Fuel Tank page 35 You can also drain the fu...

Страница 35: ...vent lines from the top of the tank Replacing the Fuel Filter Service Interval Every 800 hours Yearly whichever comes first Do not install a dirty filter if it is removed from the fuel line Note Wipe...

Страница 36: ...lated tools Servicing the Battery Service Interval Every 100 hours Always keep the battery clean and fully charged Use a paper towel to clean the battery case If the battery terminals are corroded cle...

Страница 37: ...e installed on the battery 4 Charge the battery for 1 hour at 25 to 30 A or 6 hours at 4 to 6 A 5 When the battery is fully charged unplug the charger from the electrical outlet and disconnect the cha...

Страница 38: ...arts to stop before leaving the operating position 3 Release the cushion from the rear of the machine refer to Releasing the Cushion for Rear Access page 26 Note For easier access you can also remove...

Страница 39: ...e the blade control switch PTO move the motion control levers to the NEUTRAL LOCK position and set the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before l...

Страница 40: ...eel bolt and locknut Figure 56 9 Tighten the locknut until the spanner bushing bottoms against the inside of the caster forks Figure 56 10 Grease the fitting on the caster wheel Removing the Clutch Sh...

Страница 41: ...inch thick feeler gauge verify that a gap is present between the rotor and armature face on both sides of the brake pole as shown in Figure 61 and Figure 62 Note Due to the way the rotor and armature...

Страница 42: ...the correct engine speed and it reduces the possibility of overheating or mechanical damage to the engine Cleaning the Cooling System Service Interval Every 100 hours Check and clean the engine coolin...

Страница 43: ...sen the bolt on the cable clamp on the left side of the machine g031396 Figure 64 1 Cable 3 Bolt and nut 2 Cable clamp 3 Pull down on the cables until they are taut 4 Tighten the nut 5 Install the fue...

Страница 44: ...chine 5 Remove the lower hydraulic hose Figure 67 g031345 Figure 67 1 Lower hydraulic hose 3 Tension spring 2 Transmission belt 6 Remove the tension spring Figure 67 CAUTION The spring is under tensio...

Страница 45: ...ving parts to stop before leaving the operating position 3 Push the motion control levers down out of the NEUTRAL LOCK position Figure 68 4 Check if the right motion control lever aligns horizontally...

Страница 46: ...ons and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper...

Страница 47: ...e the PTO and engage the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the fuel tank refer to Removing the Fue...

Страница 48: ...tain the proper level 6 Repeat this procedure for the opposite wheel Mower Deck Maintenance Servicing the Cutting Blades To ensure a superior quality of cut keep the blades sharp For convenient sharpe...

Страница 49: ...ally injure you or bystanders Always replace a bent or damaged blade with a new blade Do not file or create sharp notches in the edges or surfaces of the blade Removing the Blades Replace the if a bla...

Страница 50: ...ft lb g004536 Figure 78 1 Sail area of the blade 3 Spring disk 2 Blade 4 Blade bolt Leveling the Mower Deck Preparing the Machine Ensure that the mower deck is level any time you install the mower dec...

Страница 51: ...re 80 Note Rotate the bolts clockwise to raise the deck rotate the bolt counterclockwise to lower it 3 Tighten the jam nuts and side bolts 4 Check the side to side height refer to Checking the Mower D...

Страница 52: ...Matching the Height of Cut 1 Check the rear tire pressure 2 Set the height of cut to the 7 6 cm 3 inches position refer to Adjusting the Height of Cut page 20 3 With the machine on level surface posit...

Страница 53: ...for the opposite deck lift spring Replacing the Grass Deflector WARNING An uncovered discharge opening could allow the machine to throw objects toward you or bystanders resulting in serious injury Als...

Страница 54: ...tant You can wash the machine with a mild detergent and water Do not pressure wash the machine Avoid excessive use of water especially near the drive system and engine Pressure washing can force dirt...

Страница 55: ...rk plug hole and use the starter to crank the engine and distribute the oil inside the cylinder 12 Install the spark plug s but do not connect the wire to the spark plug s 13 Check and tighten all fas...

Страница 56: ...d 6 Clean or replace the fuel cap 7 Dirt is in the fuel filter 7 Replace the fuel filter The engine loses power 8 Dirt water or stale fuel is in the fuel system 8 Contact an Authorized Service Dealer...

Страница 57: ...d Service Dealer The blades do not rotate 10 The PTO switch is faulty 10 Contact an Authorized Service Dealer 1 The fuse is blown 1 Replace the fuse Check the coil resistance battery charge charging s...

Страница 58: ...Schematics g233853 Electrical Schematic Rev A 58...

Страница 59: ...Notes...

Страница 60: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

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