Trimming the Side Panels
Trim the side panels using the measurements shown in
Figure 24
.
g217567
1.
Trim to this line.
2.
Trim to this corner.
12
Страница 1: ...ion 2 No parts required Remove the seat assembly handholds side panels and rubber covers Floor brace 2 Flange head bolts 5 16 x 1 inch 20 3 Flange locknut 5 16 inch 20 Install the floor braces Left RO...
Страница 2: ...extension 7 No parts required Install the seat assembly Right door assembly 1 Left door assembly 1 Door tether 2 Right door hinge 2 Left door hinge 2 Carriage bolt 5 16 x 2 3 4 inches 4 Shoulder bolt...
Страница 3: ...her 4 Hex flange bolt 1 4 x 1 inch 4 Friction washer 2 Plastic washer 4 15 Flange bushing 2 Install the canopy 16 No parts required Complete the installation 1 Preparing the Machine No Parts Required...
Страница 4: ...t assembly upward Figure 2 g190187 Figure 2 1 Pins Removing the Handholds Remove the 3 flange bolts 5 16 x 3 4 inch and 3 flange nuts 5 16 inch securing the right and left handholds remove the handhol...
Страница 5: ...cable black then disconnect the main positive battery cable red 2 Remove the charger and the charger cable from the charger bracket Figure 5 g191363 Figure 5 Left Side Shown 1 Charger 2 Charger bracke...
Страница 6: ...or explosion from fuel can burn you and others and can damage property Drain fuel from the fuel tank when the engine is cold Do this outdoors and in an open area Wipe up any fuel that spills Never smo...
Страница 7: ...Negative battery cable 6 Remove the 2 flange head bolts 5 16 x 3 4 inch that secure the battery tray to the frame and the 4 torx head screws M6 0 x 22 mm that secure the right side panel and remove t...
Страница 8: ...r frame channel of the machine Figure 15 Align the floor brace parallel to the floor Figure 15 g237471 Figure 15 Marking the forward floor channel 1 Front of the machine 4 Side frame channel 2 Forward...
Страница 9: ...ure 18 7 Repeat steps 1 through 6 for the floor brace at the other side of the machine Assembling the Floor Braces to the Machine 1 Align the holes in the floor brace with the holes that you drilled i...
Страница 10: ...ctric machine If you drill too far you could damage the batteries or other components 1 Align a ROPS bracket with the 2 holes behind the seat base and the hole toward the front of the frame rail as sh...
Страница 11: ...o install the ROPS brackets g217562 Figure 22 1 Location of cut 2 Install each rubber cover using the previously removed 10 plastic rivets and a cable tie Figure 23 Note If the previously removed rive...
Страница 12: ...Trimming the Side Panels Trim the side panels using the measurements shown in Figure 24 g217567 Figure 24 1 Trim to this line 2 Trim to this corner 12...
Страница 13: ...t 1 2 inch 4 ROPS bracket 2 Torque the 3 flange head bolts 1 2 x 3 inches to 94 to 108 N m 70 to 80 ft lb 3 Repeat this procedure on the other side Installing the Roll Bar 1 Secure 1 side of the roll...
Страница 14: ...he left side panel using the previously removed 2 screws Figure 8 4 Connect the vent tube and fuel line to the fuel tank Figure 8 Installing the Handholds Install the 2 handholds using the previously...
Страница 15: ...e bolt 5 16 x 1 3 4 inches 2 Hex flange bolt 5 16 x 1 inch 6 Carriage bolt 5 16 x 2 3 4 inches 4 Carriage bolt 5 16 x 1 inch Procedure Note Do not tighten any fasteners except when instructed 1 Using...
Страница 16: ...16 x 2 3 4 inches and 2 flange nuts 5 16 inch to secure the rear canopy support and the rear screen to the roll bar Figure 33 g214618 Figure 33 1 Carriage bolt 5 16 x 2 3 4 inches 3 Rear screen 2 Flan...
Страница 17: ...dshield supports using 8 carriage bolts 5 16 x 1 3 4 inches and 8 flange nuts 5 16 inch as shown in Figure 35 10 Loosely install the front crosslink to the front mount brackets and corner gussets usin...
Страница 18: ...ollowing steps 1 Use 4 carriage bolts 5 16 x 2 3 4 inches and 4 flange nuts 5 16 inch to secure the left and right door hinges to the roll bar Note This hardware also secures the right and left sides...
Страница 19: ...Figure 39 1 Right door assembly 6 Shoulder bolt 5 16 x 1 2 inch 2 Left door assembly 7 Carriage bolt 5 16 x 2 3 4 inches 3 Right door hinge 8 Flange nut 5 16 inch 4 Left door hinge 9 Spacer 5 Door te...
Страница 20: ...of the hood Figure 40 g034045 Figure 40 2 Rotate the hood forward 3 While supporting the hood push the pivot latch inward and move the hood rearward until the clevis pin of the hood clears the latch...
Страница 21: ...Remove the 2 socket connector of the machine wire harness from the 2 pin connector at the back of the head light Figure 43 Note Retain the clips for assembly g237538 Figure 43 1 Headlight adjusting nu...
Страница 22: ...s in the headlight mounting bracket and secure the nuts with the clips Figure 43 that you removed in step 2 g237537 Figure 46 1 Headlight adjusting nut 3 Clip 2 Headlight bracket 4 2 socket connector...
Страница 23: ...gure 49 with 4 flange bolts 3 8 x 1 inch and 4 flange locknuts 3 8 inch g237671 Figure 49 1 Bottom bracket 3 Ball picker mount 2 Flange locknut 3 8 inch 4 Flange bolt 3 8 x 1 inch 3 Align the rear mos...
Страница 24: ...cket ball picker mount and center channel plate as shown in Figure 52 with 8 flange bolts 3 8 x 1 inch and 8 flange locknuts 3 8 inch g237727 Figure 52 1 Flange bolt 3 8 x 1 inch 3 Flange locknut 3 8...
Страница 25: ...unch marks that you made in step 4 g237751 Figure 56 1 Front frame channel 2 Drill bit 10 mm 3 8 inch Assembling the Ball Picker Mount to the Machine 1 Assemble the ball picker mount and the bottom br...
Страница 26: ...mount Assembling the Bumper to the Machine 1 Support the bumper so that it aligns with the bumper and headlight mount as shown in Figure 42 2 Install the bumper with the 8 flange head bolts removed in...
Страница 27: ...the windshield support assembly Figure 61 g214632 Figure 61 1 Hex head flange bolt 1 4 x 1 1 2 inches 3 Windshield support assembly 2 Nut 1 4 inch 4 Windshield bracket 2 Use 4 hex head flange bolts 1...
Страница 28: ...he back side of the opening at the mount bracket Figure 63 4 Tighten the jam nut onto the latch pin by hand Figure 63 15 Installing the Canopy Parts needed for this procedure 1 Sunshade 2 Clip 4 Seali...
Страница 29: ...ure For Electric Machines Connect the battery refer to your machine Operator s Manual Note Correctly follow the procedure for connecting the batteries Connect the main positive battery cable red then...
Страница 30: ...Notes...
Страница 31: ...Notes...
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