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Chassis Maintenance

Inspecting the Seat Belt

Service Interval:

Before each use or daily

Inspect the seat belt for wear, cuts, and other
damage. Replace the seat belt(s) if any
component does not operate properly.

Clean the seat belt as necessary.

Extended Maintenance

Chassis and Engine

Service Interval:

Every 2 years—Replace the

hydraulic hoses.

Every 2 years—Replace the coolant hoses.

Every 2 years—Flush and replace the coolant.

Содержание 03674

Страница 1: ...Form No 3450 193 Rev B Reelmaster 5010 H Traction Unit Model No 03674 Serial No 410400000 and Up Register at www Toro com Original Instructions EN 3450 193...

Страница 2: ...It is primarily designed for cutting grass on well maintained turf Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information careful...

Страница 3: ...5 Assembling the Generator Cooling Air Shrouds 45 Jacking Point Locations 46 Lubrication 47 Greasing the Bearings and Bushings 47 Engine Maintenance 49 Engine Safety 49 Checking the Air Filter 49 Serv...

Страница 4: ...ore starting the engine Use your full attention while operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Do not put your hands o...

Страница 5: ...Operator s Manual 10 Contains lead do not discard recycle decal93 6689 93 6689 1 Warning do not carry passengers decal93 6696 93 6696 1 Stored energy hazard read the Operator s Manual decal93 7272 93...

Страница 6: ...he rod bracket and then remove the lift arm and pivot yoke decal120 4158 120 4158 1 Read the Operator s Manual 3 Engine preheat 2 Engine start 4 Engine stop decal125 8754 125 8754 1 Headlights 6 Slow...

Страница 7: ...are trained 4 Tipping hazard drive slowly when turning do not turn sharply while traveling fast only drive on slopes with the cutting units lowered always wear a seatbelt 2 Warning wear hearing prote...

Страница 8: ...machine If possible keep the cutting units lowered to the ground while operating the machine on slopes Raising the cutting units while operating on slopes can cause the machine to become unstable 1 W...

Страница 9: ...ours 8 Fan belt 13 Fuel 18 Fluid interval hours 4 Hydraulic fluid 9 Battery 14 Read the Operator s Manual 19 Filter interval hours 5 Tire pressure 10 Radiator screen 15 Fuel Water separator decal136 3...

Страница 10: ...decal136 3732 136 3732 1 Acute toxicity 4 Corrosive to metals skin corrosion 2 Aspiration hazard 5 Environmental toxicity 3 Flammable gases 10...

Страница 11: ...the Operator s Manual before operating the machine Engine owner s manual 1 Use the manual to reference engine information Declaration of Conformity 1 Declaration of conformity Operator training mater...

Страница 12: ...2 bolts securing the control arm to the retaining bracket Figure 3 g004152 Figure 3 1 Control arm 3 Bolts 2 2 Retaining brackets 2 Rotate the control arm to the desired position and tighten the 2 bol...

Страница 13: ...ts 1 Remove the cutting units from the cartons 2 Assemble and adjust as described in the cutting unit Operator s Manual 3 Make sure that the counterweight Figure 7 is installed at the proper end of th...

Страница 14: ...ure the turf compensator bracket to the cutting unit frame Figure 11 g375690 Figure 11 1 Carriage bolt 3 8 x 1 1 4 inches 3 Flange locknut 3 8 inch 2 Turf compensator bracket 3 Remove the flange lockn...

Страница 15: ...her cutting unit Installing the Front Cutting Units to the Lift Arms 1 Slide a cutting unit under the lift arm Figure 15 g375274 Figure 15 1 Cap 3 Pivot yoke 2 Snapper pin 4 Carrier frame shaft 2 Asse...

Страница 16: ...k the cutting unit pivots to prevent the cutting units from rotating downhill when cutting across the face of a hill Use the hole in the pivot yoke Figure 17 to lock the cutting unit Use the slot for...

Страница 17: ...tting unit under the lift arm Figure 22 g375239 Figure 22 1 Lynch pin 3 Lift arm 2 Lift arm shaft 4 Washer 6 Insert the pivot yoke into the lift arm and secure shaft to the arm with the lynch pin and...

Страница 18: ...l motors g316995 Figure 25 1 Center front cutting unit 4 Front left cutting unit 2 Left rear cutting unit 5 Front right cutting unit 3 Right rear cutting unit 6 Reel motor location 1 On the front left...

Страница 19: ...ining locations so the hose can be routed through the bulkhead bracket and to the cutting unit without getting twisted or kinked g316994 Figure 27 Left rear cutting unit 2 1 Bulkhead bracket 3 Connect...

Страница 20: ...to tip the cutting unit to expose the bedknife reel prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the back end of the bedbar adjusting screws are not resting on...

Страница 21: ...disconnect jumper into the 48 V system connector 3 Rotate the seat and seat base closed and latch the base Figure 34 g379173 Figure 34 1 Latch seat base 7 Installing the CE Hood Lock Parts needed for...

Страница 22: ...he CE Decal 1 Use rubbing alcohol and a clean rag to clean the area of the hood next to the hood lock and allow the hood to dry Figure 37 g375337 Figure 37 1 CE decal 2 Hood lock 2 Remove the backing...

Страница 23: ...utting units 4 Steering wheel Controls Traction Pedal The traction pedal Figure 41 controls the forward and reverse operation Press the top of the pedal to move the machine forward and the bottom to m...

Страница 24: ...ke pedal until the parking brake latch retracts Tilt Steering Pedal To tilt the steering wheel towards you press the foot pedal Figure 41 down pull the steering tower toward you to the most comfortabl...

Страница 25: ...g units disconnect the cutting units from the power supply by separating the cutting unit power disconnect connector Figure 44 located under the seat Plug the connector back in before operating the ma...

Страница 26: ...46 1 Indicator light 3 Middle button 2 Right button 4 Left button Left Button Menu Access Back Button Press this button to access the InfoCenter menus You can use it to back out of any menu you are cu...

Страница 27: ...on on the Faults menu and the information contained there Service The Service menu contains information on the machine such as hours of use counters and other similar numbers Diagnostics The Diagnosti...

Страница 28: ...rs the engine speed while mowing to reduce noise and fuel consumption The reel speed does not change but the mow speed is decreased if the mow stop is not adjusted accordingly Only operator faced text...

Страница 29: ...timer resets the service due hours after a scheduled maintenance procedure is performed 1 In the Settings Menu use the center button to scroll down to the PROTECTED MENU and press the right button 2 E...

Страница 30: ...From the main screen press the center button once when the arrows appear above the buttons press the center button again to scroll through the display screens Press the center button again to access...

Страница 31: ...open flame spark or pilot light such as on a water heater or other appliance If you spill fuel do not attempt to start the engine avoid creating any source of ignition until the fuel vapors have dissi...

Страница 32: ...ck switch checks contact your authorized Toro distributor Preparing the Machine 1 Drive the machine slowly to an open area 2 Lower the cutting units shut off the engine and engage the parking brake Ch...

Страница 33: ...corners shrubs trees or other objects that may obscure your vision Stop the cutting units whenever you are not mowing Slow down and use caution when making turns and crossing roads and sidewalks with...

Страница 34: ...ine speed switch to the FAST position and ensure that the Enable Disable switch is in the DISABLE position 2 Turn the key to the ON PREHEAT position An automatic timer controls the glow plug preheat f...

Страница 35: ...Note To remove all counterbalance force position the long leg of the torsion spring above the shouldered stud 1 Park the machine on a level surface lower the cutting units shut off the engine engage...

Страница 36: ...further adjustments are required in the settings menu scroll down to the F Reel RPM R Reel RPM or both 3 Press the right button to change the reel speed value As the speed setting is changed the disp...

Страница 37: ...FAST position Move the Enable Disable switch to the ENABLE position and use the Lower Mow Raise lever to control the cutting units the front cutting units are timed to lower before the rear cutting u...

Страница 38: ...3 mph because internal transmission damage may occur The bypass valve must be open whenever you push or tow the machine 1 Engage the parking brake shut off the engine and remove the key 2 Open the ho...

Страница 39: ...nd such use could void the product warranty Recommended Maintenance Schedule s Maintenance Service Interval Maintenance Procedure After the first hour Torque the wheel lug nuts to 94 to 122 N m 70 to...

Страница 40: ...t using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid replace the charge filter If you are not using the recommended hydraulic fluid or have ever filled t...

Страница 41: ...oil cooler and screen for debris Check for unusual engine noises 1 Check for unusual operating noises Check the fluid level of the hydraulic system Check the hydraulic hoses for damage Check for flui...

Страница 42: ...Important Refer to your engine operator s manual for additional maintenance procedures Notation for Areas of Concern Inspection performed by Item Date Information 1 2 3 4 5 6 7 8 42...

Страница 43: ...e key 6 Wait for all parts to stop moving 7 Allow the engine to cool Opening the Hood 1 Release the 2 hood latches Figure 59 g377320 Figure 59 1 Hood latch 2 2 Rotate open the hood Closing the Hood 1...

Страница 44: ...Figure 63 1 Seat latch 2 Carefully rotate the seat up 3 Ensure that the forward prop rod seats in the slot detent of the rod guide plate Figure 64 g369008 Figure 64 1 Prop rod 2 Rod guide plate Loweri...

Страница 45: ...driveshaft Assembling the Generator Cooling Air Shrouds 1 Align the grooves in the top and bottom generator cooling air shrouds with the driveshaft brush seal and the flange of the generator cover Fig...

Страница 46: ...ions Note Support the machine with jack stands whenever you work under the machine refer to Specifications page 30 Use the following as machine lift points g375763 Figure 69 1 Front of the machine 3 R...

Страница 47: ...r Cooling Air Shrouds page 45 3 Lubricate all grease fittings for the bearings and bushings with the specified grease The grease fitting locations and quantities are as follows Pump driveshaft U joint...

Страница 48: ...igure 76 g003966 Figure 76 Brake pedal 1 Figure 77 g011615 Figure 77 4 Assemble the generator cooling air shrouds refer to Assembling the Generator Cooling Air Shrouds page 45 5 Lower and latch the se...

Страница 49: ...ner page 49 5 Squeeze the dust ejector valve Figure 79 g373568 Figure 79 6 Close and latch the hood refer to Closing the Hood page 43 Servicing the Air Cleaner Service Interval Every 400 hours more fr...

Страница 50: ...Oil Service Interval Before each use or daily Important Check the engine oil daily If the engine oil level is above the Full mark on the dipstick the engine oil may be diluted with fuel If the engine...

Страница 51: ...failure may occur because of over filling or under filling the engine oil 4 Close and latch the hood refer to Closing the Hood page 43 Crankcase Oil Capacity Approximately 3 3 L 3 5 US qt with the fil...

Страница 52: ...fuel that spills Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 25 mm 1 inch below the top of the tank not the filler neck This empty space in the tank allows t...

Страница 53: ...t the bottom of the filter canister 7 Start the engine and check for leaks Note Repair all leaks 8 Shut off the engine and remove the key 9 Close and latch the hood Closing the Hood page 43 Bleeding t...

Страница 54: ...Fuel Pickup Tube The fuel pickup tube located inside the fuel tank comes with a screen to help prevent debris from entering the fuel system Remove the fuel pickup tube and clean the screen as require...

Страница 55: ...g the Fuel Pickup Tube 1 Clean the screen at the end of the fuel pick up tube Figure 92 g373881 Figure 92 2 Carefully assemble the fuel pick up tube and float into the fuel tank Figure 93 g373886 Figu...

Страница 56: ...wire harness Figure 95 g373884 Figure 95 1 2 pin connector machine wire harness 2 2 socket connector fuel sender 7 Align the holes in the fuel sender cover with the holes in the fuel tank and secure t...

Страница 57: ...nd avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin...

Страница 58: ...1 Prepare the machine for maintenance refer to Preparing for Maintenance page 43 2 Open the screen refer to Opening the Screen page 43 3 Check the condition of the battery Note Replace a worn or dama...

Страница 59: ...01 1 Cover 3 48 V fuse block 2 Maxi fuse 4 Replace the open fuse with a fuse of the same type and amperage rating Note Refer to the decal on the cover g379037 Figure 102 5 Assemble the cover to the 48...

Страница 60: ...43 3 At the rear right side of the engine remove the cover of the in line fuse holder labeled 2A FUSE TEC PWR g379039 Figure 104 1 Cap 3 Fuse holder labeled2A FUSE TEC PWR 2 Fuse 4 Replace the open f...

Страница 61: ...i 3 If needed add air to or remove air from the tire 4 Repeat steps 2 and 3 at the other tires Checking the Torque of the Wheel Nuts Service Interval After the first hour After the first 10 hours Ever...

Страница 62: ...the machine to ensure that it does not move when the traction pedal is in the NEUTRAL position Checking the Rear Wheel Alignment Service Interval Every 800 hours Check the rear wheel toe in 1 Rotate...

Страница 63: ...solution of water and ethylene glycol base extended life coolant Important Use only commercially available coolants that meet the specifications listed in the Extended Life Coolant Standards Table Do...

Страница 64: ...sion tank cap 2 Full mark 3 Add mark 4 If the coolant level is low remove the expansion tank cap and add the specified coolant until the level it is at the full mark Note Do not overfill the expansion...

Страница 65: ...pedal moves before you feel braking pedal resistance 1 Prepare the machine refer to Preparing for Maintenance page 43 2 Release the parking brake 3 Use the wheel motor backlash to rock the drums back...

Страница 66: ...sting the Parking Brake Latch If the parking brake fails to engage and latch an adjustment to the brake pawl is required 1 Prepare the machine refer to Preparing for Maintenance page 43 2 Loosen the 2...

Страница 67: ...and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper to f...

Страница 68: ...factory with high quality hydraulic fluid The best time to check the hydraulic oil is when the fluid is cold The machine should be in its transport configuration 1 Prepare the machine for maintenance...

Страница 69: ...al Every 2 000 hours If you are using the recommended hydraulic fluid change the hydraulic fluid Every 800 hours If you are not using the recommended hydraulic fluid or have ever filled the reservoir...

Страница 70: ...ate Checking the Reel to Bedknife Contact Service Interval Before each use or daily Each day before operating check the reel to bedknife contact regardless if the quality of cut had previously been ac...

Страница 71: ...a short handled brush 4 If the reels stall or become erratic while backlapping select a higher reel speed setting until the speed stabilizes then return the reel speed to your desired speed This can b...

Страница 72: ...wear cuts and other damage Replace the seat belt s if any component does not operate properly 2 Clean the seat belt as necessary Extended Maintenance Chassis and Engine Service Interval Every 2 years...

Страница 73: ...fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance Preparing the Traction Unit 1 Park the machine on a level surface lower the cutting units...

Страница 74: ...inlet and the exhaust outlet with weatherproof tape 10 Check the antifreeze protection and add a 50 50 solution of water and ethylene glycol antifreeze as needed for the expected minimum temperature i...

Страница 75: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Страница 76: ...ered for the duration of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use rema...

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