Toolex 597077 Скачать руководство пользователя страница 6

 

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in  walls  or  ceilings,  without  an 
approved  method  for  eliminating 
the hazard. 

f.  Do  not  dispose  of  hot  slag  in 

containers  holding  combustible 
materials. Keep a fire extinguisher 
nearby and know how to use it. 

g.  After  welding  or  cutting,  make  a 

thorough examination for evidence 
of fire. Be aware that easily visible 
smoke  or  flame  may  not  be 
present for some time after the fire 
has started. Do not weld or cut in 
atmospheres containin

h.  Dangerously 

reactive 

or 

flammable  gases,  vapors,  liquids, 
and dust. 

i.  Provide  adequate  ventilation  in 

work 

areas 

to 

prevent 

accumulation of flammable gases, 
vapors,  and  dust.  Do  not  apply 
heat  to  a  container  that  has  held 
an  unknown  substance  or  a 
combustible 

material 

whose 

contents,  when  heated,  can 
produce  flammable  or  explosive 
vapors. 

Clean 

and 

purge 

containers  before  applying  heat. 
Vent  closed  containers,  including 
castings, 

before 

preheating, 

welding, or cutting. 

 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 

 
 
 
9.  Avoid  overexposure  to  fumes  and 

gases.  Always  keep  your  head  out  of 
the fumes. Do not breathe the fumes. 
Use enough ventilation or exhaust, or 
both,  to  keep  fumes  and  gases  from 
your breathing zone and general area. 

!

  Where ventilation is questionable, 

have  a  qualified  technician  take 
an air sampling to determine the 
need  for  corrective  measures. 
Use  mechanical  ventilation  to 
improve air quality. If engineering 
controls  are  not  feasible,  use  an 
approved respirator. 

!

  Work in a confined area only if it 

is  well  ventilated,  or  while 
wearing 

an 

air-supplied 

respirator. 

!

  Follow  OSHA  guidelines  for 

Permissible 

Exposure 

Limits 

(PEL’s)  for  various  fumes  and 
gases. 

!

  Follow the American Conference 

of 

Governmental 

Industrial 

Hygienists  recommendations  for 
Threshold  Limit  Values  (TLV’s) 
for fumes and gases. 

!

  Have  a  recognized  specialist  in 

Industrial 

Hygiene 

or 

Environmental  Services  check 
the operation and air quality and 
make  recommendations  for  the 
specific 

welding 

or 

cutting 

WARNING 

INHALATION HAZARD: Welding and Plasma 

Cutting Produce 

TOXIC FUMES. 

Exposure  to  welding  or  cutting  exhaust  fumes 
can  increase  the  risk  of  developing  certain 
cancers,  such  as  cancer  of  the  larynx  and  lung 
cancer. Also, some diseases that may be linked 
to exposure to welding or plasma cutting exhaust 
fumes are: 
a.  Early onset of Parkinson’s Disease 
b.  Heart disease 
c.  Ulcers 
d.  Damage to the reproductive organs   
e.  Inflammation  of  the  small  intestine  or 

stomach   

f.  Kidney damage 
g.  Respiratory  diseases  such  as  emphysema, 

bronchitis, or pneumonia 

Use natural or forced air ventilation and wear a 
respirator approved by NIOSH to protect against 
the  fumes  produced  to  reduce  the  risk  of 
developing the above illnesses. 

Содержание 597077

Страница 1: ...1 27 1 ...

Страница 2: ... the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using thi...

Страница 3: ... Power Cord to carry the tool or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Perso...

Страница 4: ... tools are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommende...

Страница 5: ... or any flammable substances Wear dry insulating gloves and protective clothing d Wear an approved head covering to protect the head and neck Use aprons cape sleeves shoulder covers and bibs designed and approved for welding and cutting procedures e When welding cutting overhead or in confined spaces wear flame resistant ear plugs or ear muffs to keep sparks out of ears 8 Prevent accidental fires ...

Страница 6: ... sampling to determine the need for corrective measures Use mechanical ventilation to improve air quality If engineering controls are not feasible use an approved respirator Work in a confined area only if it is well ventilated or while wearing an air supplied respirator Follow OSHA guidelines for Permissible Exposure Limits PEL s for various fumes and gases Follow the American Conference of Gover...

Страница 7: ...ike a cylinder Do not use cylinders that have been dented Cylinder caps should be used when moving or storing cylinders Empty cylinders should be kept in specified areas and clearly marked empty 13 Never use oil or grease on any inlet connector outlet connector or cylinder valves 14 Use only supplied Torch on this Inverter Air Plasma Cutter Using components from other systems may cause personal in...

Страница 8: ...rrent A 10 200 10 200 No load voltage V 64 64 AC Pulse frequency Hz 0 2 20 DC Pulse frequency Hz 0 2 500 0 2 500 Pulse and empty ration 1 99 1 99 AC frequency Hz 20 150 AC clean width 20 20 AC clean scope 15 40 Current up down slope time S 0 15 0 15 Gas pre flow time S 0 1S 0 1S Gas post flow time S 0 99 95 0 99 95 Rated duty cycle 35 200 60 152 100 118 35 200 60 152 100 118 Efficiency under rated...

Страница 9: ...e a sturdy work table that is open below the area you are cutting Molten slag will be blown through the work metal and must be able to fall away freely 2 Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving 3 The floor and surrounding area of your work site must not be flammable A clean cement floor is recommended The cutting process will ejec...

Страница 10: ...ling Panel Instruction DC TIG 200 The welding machine control panels as above shows are used for functions selection and parameter enactment It includes figure display window adjustment knob and LBD indicator light NOTE THE LEB INDICATOR LIGHT ILLUMINATION SHOW THE STATE YOU ARE Gas bottle trailer for holding it 2 1 3 5 4 ...

Страница 11: ...to right in order the indicator on position stands for current estate AUTO means automatic welding and nothing can be adjusted except current MMA means MMA welding PULSE TIG means TIG welding with pulse function TIG means the common TIG welding 15 2 4T 2T selection button Selecting 4T 2T procedure functions TIG welding divides into 2T action non self lock and 4T action self lock both AC PULSE TIG ...

Страница 12: ...indicator on adjust ADJUSTMENT PAR 6 button to set GAS PRE FLOW GAS POST FLOW time 3 0s 99 9 0s When the STARTING AMP indicator on adjust ADJUSTMENT PAR 6 button to set STARTING AMP FINAL AMP Current 315 270 250 15A and using the same way to adjust beforehand for the followings CURRENT UP SLOPE CURRENT DOWN SLOPE time 15 0S TIG 315 270 250 15A BASE AMP PEAK AMP current 315 270 250 15A PULSE WIDTH ...

Страница 13: ...e constant current output estate 5 PEAK AMP the peak value current when pulse outputting 6 PULSE WIDTN Time proportion of peak value current when pulse outputting which controls the welding line deep and realize entire position welding and sheet welding 7 PULSE FREQ Working frequency when pulse outputting 8 AC FREQ Output frequency of AC working 9 CLEAN WIDTN the time proportion of minus direction...

Страница 14: ...in after welding is finished at this time the welding current begin down to end ARC current and retain it The welding machine stops outputting current after releasing torch switch for the second time 18 4 parameter adjustment towards the left You can choose any procedure function among GAS PRE FLOW GAS POST FLOW STARTING AMP FINAL AMP CURRENT UP SLOPE CURRENT DOWN SLOPE TIG AC PULSE FREQUENCY BASE...

Страница 15: ...AC CLEAN WIDTH 40 40 CLEAN SCOPE 30 15 Long time pressing this button can realize speediness adjustment This button just can adjust these parameters from high to low Also it can used for adjusting welding current from low to high when the STICK is used This welding machine can auto save data when it is power off which could be used directly of next time NOTE Protection Code May showed on the digit...

Страница 16: ...efore plugging the MMA welding plug As the following picture show AC DC TIG 200 MMA Welding As for this kind welder MMA welding is not recommended OPERATION Note Before beginning please read and understand all the safety precautions staring on page 1 and especially the section Specific Safety Rules starting on page 3 1 Connect the TIG torch control cable plug and gas outlet hose as shown on page 9...

Страница 17: ...nto the torch d Screw the Collect Housing and Ceramic Nozzle back onto the Torch 4 Connect a hose and coupling from the gas regulator on an Argon gas tank none included to the Argon Gas Inlet on the back of the unit Follow the gas cylinder manufacturer s instructions for set up and use 5 Verify that the Power Switch is in the off position then plug the 230V line cord plug into an appropriate 230V ...

Страница 18: ...de 804 will be showed on the digital display at the same time the welder will turn off until it cools down It will automatically reset When finished welding a Release the Torch handle trigger and lift the Torch handle from the work piece b Press the Power Switch to the Off O position c Set the Torch handle down on the metal workbench d Turn the air supply off Unplug the line cord from the electric...

Страница 19: ...4 7 10 200 320 3 2 10 15 320 400 4 0 12 20 400 640 4 8 15 25 2 STAINLESS STEEL SUS304 WELDING PARAMETER Steel thickness Tungsten diameter Wire diameter Welding current Argon flux Clearance size Clearance form mm mm mm A L min mm 0 6 1 0 1 6 0 1 0 15 30 4 5 1 a b 1 0 1 0 1 6 0 1 6 25 30 4 7 1 a b 1 5 1 0 1 6 0 1 6 50 70 6 9 1 b 2 5 1 6 2 4 1 6 2 4 65 95 6 9 1 b 3 0 1 6 2 4 1 6 2 4 90 120 7 10 1 2 b...

Страница 20: ...NANCE WARNING Make sure the Power Switch of the Plasma Cutter is in its OFF position and that the tool is unplugged from the electrical outlet before performing any inspection maintenance or cleaning procedures 1 Before each use inspect the general condition of the Welder Check for loose cable connections misalignment or binding of the fan cracked or broken parts damaged electrical wiring and any ...

Страница 21: ...home user is strongly advised not to remove the tool covers and not to attempt any electronic repairs Any repairs must be completed by a qualified technician Opening the tool will void any warranties and may result in damage to equipment or possible personal injury Don t do it 9 On a daily basis check for any of the following problems If any are found take the tool to a qualified repair technician...

Страница 22: ...22 27 22 PART LIST AC DC TIG200 ...

Страница 23: ...cket for pressure board WSE 200IGBT 25 PCS 1 14 205012981 Bracket for main transformer WSE 200IGBT 825 PCS 1 15 204005024 reactance EL10120080 WSE 200IGBT PCS 1 16 304014028 fan guard φ150 G17050HA2BL EACO 09 PCS 1 17 202000695 inverter board for WSE 200 FHP06640604 1 IKW50N60TFHP06640604 3 06640604 2 PCS 1 18 205005044 Bracket for radiator IGBTEACO 11 075785706698 PCS 1 19 205012853 pedestal WSE ...

Страница 24: ...V PCS 1 25 26 27 202000696 RC absorbent board EP10120058 PCS 1 32 33 303021052 temperature controller TH B2D 65 5 45 15 70mm PCS 2 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MAUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT H...

Страница 25: ...d WSM 250IGBT PCS 1 4 30300105002 metallic resistance 50W 10R PCS 1 5 205012180 Bracket for pressure board WSE 250 315 350 400I PCS 1 6 202000364 high pressure board FHP06620603 5 FHP06620603 4 PCS 1 9 202000654 high frequency HF absorption PBC for cutting machine EP10080040 PCS 1 10 30300103015 SQP RX27 40W 390R PCS 1 11 202000252 Inspection current board for NB 200 250 FHP06260607 NB 200 250 400...

Страница 26: ...for IGBT NB 160 EP10080036 PCS 1 26 202000538 Drive board for DSP IGBT EP09100005 1 EP09100005 NB 350 500 LGK 60 80IGBT PCS 1 27 205005041 Temperature contro lled presser MAX ARC 160MINI PCS 1 28 303021051 temperature controller TH B2D 60 5 0mm PCS 1 29 303004168 fast recovery diode DH2F160N4SE PCS 1 30 303023060 fan G17050HA2BL 230V PCS 1 31 304014028 fan guard φ150 G17050HA2BL EACO 09 PCS 1 33 2...

Страница 27: ...amp is attached is clean exposed metal free of dirt paint and oil No weld output high temperature light on 1 Welder overheated 2 Duty cycle or amps too high 3 Airflow is blocked 1 Allow unit to cool with the fan on 2 Reduce duty cycle or amps 3 Clean vents and fan out with compressed air Erratic or improper arc or welding output 1 Bad weld connections 2 Polarity incorrect 3 Work piece painted or d...

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