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TROUBLESHOOTING
IMPORTANT!
Be CERTAIN to shut off the welder, and disconnect it from power and air before
adjusting, cleaning, or repairing the unit. A technician should discharge all
capacitors before performing and internal procedures.
Problem
Possible Causes
Likely Solutions
Tool will not start
1. No power at outlet.
2. Cord not connected.
3. Line voltage incorrect.
1. Check power at outlet.
2. Check that cord is plugged in.
3. Make sure the welder is
plugged into a 230V electrical
outlet.
No weld output
with ready light on
1. Weld cable loose.
2. Bad work clamp to work
piece connection.
1. Tighten weld cable connection at
welder
2. Make sure the area where the
clamp is attached is clean,
exposed metal; free of dirt, paint
and oil.
No weld output;
high temperature
light on
1. Welder overheated.
2. Duty cycle or amps too
high.
3. Airflow is blocked.
1. Allow unit to cool with the fan on.
2. Reduce duty cycle or amps.
3. Clean vents and fan out with
compressed air.
Erratic or improper
arc or welding
output
1. Bad weld connections.
2. Polarity incorrect.
3. Work piece painted or
dirty.
4. Ceramic
Nozzle
obstructed by welding
spatter.
1. Clean
and
tighten
weld
connections.
2. Connect polarity correctly.
3. Clean work piece thoroughly.
4. Clean or replace nozzle.
Fan not operating
1. Fan blocked/dirty.
2. Fan broken.
1. Remove obstruction and clean
with compressed air.
2. Have the fan replaced by a
qualified service technician.
Main Supply Fuse
shuts
off
frequently
Circuit Breaker rating is too
low.
Install a circuit breaker rated for
greater than 20
Amps.
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