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172-65176MA-03  (UFO3 Series)  27  Aug 2015

 

11

 

Troubleshooting 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

If the product fails to operate properly, use the following table to locate and remedy 
the cause. 

Problem 

Cause 

Remedy 

No condensate 
is discharged 
(blocked) or   
discharge is 
poor 
 

The UFO ball-bucket is stuck to the drain-jet  Clean Parts 
The drain-jet valve port, screen or piping is 
clogged with rust or scale 

Clean parts 

The steam trap has an insufficient capacity  Compare specifications with 

actual operating conditions 

The trap operating pressure exceeds the 
maximum specified pressure, or whether 
there is insufficient pressure differential 
between the trap inlet and outlet 

Compare specifications and 
actual operating conditions 

Steam-locking has occurred 

Perform a bypass blowdown or 
close the trap inlet piping and 
allow the trap to cool 

Steam is 
discharged or   
leaks from the 
outlet 
(blowing) 
(steam leakage) 

Build-up of rust or scale on the drain-jet 
valve port or on the UFO ball-bucket surface     

Clean parts 

Drain-jet is damaged 

Replace with a new drain-jet 

The UFO ball-bucket is misshapen or 
damaged 

Replace with a new UFO ball-
bucket 

Improper installation orientation 

Correct the installation 

The bimetal strip is damaged 

Replace with a new bimetal strip 

Trap vibration 

Lengthen the inlet piping and 
fasten it securely 

Steam is leaking 
from a place   
other than the 
outlet 

Gasket deterioration or damage 

Replace with new gasket(s) 

Improper tightening torques were used 

Tighten to the proper torque 

NOTE: -Blowing may occur on bucket-type steam traps used at less than 10% of their 

maximum discharge capacity. Therefore, do not use this trap for applications in which 
only small quantities of condensate are produced. 

-When replacing parts with new, use the parts list for reference, and replace with parts 

from the Maintenance kit, Repair kit, etc. Please note that replacement parts are only 
available as part of a replacement parts kit. 

 

 

Содержание UFO3-BN

Страница 1: ...03 UFO3 Series 27 August 2015 Free Ball Bucket Steam Trap UFO3 BN UFO3F BN Copyright 2015 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to IS...

Страница 2: ...is out of the ordinary Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly The Free Ball Bucket Steam Trap is suitable for appli...

Страница 3: ...ation which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment...

Страница 4: ...fluids Do not use excessive force when connecting threaded pipes to the product Over tightening may cause breakage leading to fluid discharge which may cause burns or other injury Use only under condi...

Страница 5: ...to back pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Ha...

Страница 6: ...reventing it from closing against the drain jet allowing the discharge of all initial air and cold condensate 2 Entry of Steam When steam flows in the higher temperature causes the bimetal to expand r...

Страница 7: ...ION Refer to the product nameplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Maximum Differential Pr...

Страница 8: ...use burns or other injury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before inst...

Страница 9: ...e to steam leakage Normal Condensate together with flash steam is discharged intermittently and the sound of flow can be heard at the time of discharge Blocked Discharge Impossible No condensate is di...

Страница 10: ...re no pieces of the old gasket left on the seating surfaces make sure the arrow points in the direction of condensate flow Cover Gasket Remove being careful not to damage the seating surface and clean...

Страница 11: ...1 N m 10 kg cm NOTE Coat all threaded portions and orifice gasket with anti seize If drawings or other special documentation were supplied for the product any torque given there takes precedence over...

Страница 12: ...ns Steam locking has occurred Perform a bypass blowdown or close the trap inlet piping and allow the trap to cool Steam is discharged or leaks from the outlet blowing steam leakage Build up of rust or...

Страница 13: ...proper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or...

Страница 14: ...ection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel Attaching the Insulation Cover to the Steam Trap 1 Allow the tra...

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