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B
62
Repair and Service Manual
BRAKES
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
668061
If the rotor needs replacement, the caliper and pads must
be moved to access the rotor. See
Brake Pad Replace-
ment
.
1.
To remove the rotor, lift and support the vehicle. See
2.
3.
Remove the hub from the axle. See
4.
Remove the four bolts that secure the rotor to the
hub. Remove the rotor (Ref. Fig. 7).
5.
Installation is the reverse order of removal.
6.
Tighten the rotor bolts in a cross sequence to the
torque specified below:
.
BLEEDING AND FLUSHING
Tool List
Qty.
Shop Towels ............................................................A/R
Hose ........................................................................ A/R
Clean Container...........................................................1
Brake Fluid, DOT 4..................................................A/R
Wrench, 1/4” Box End .................................................1
Crowfoot Wrench, 1/4”.................................................1
Torque Wrench, in. lbs.................................................1
Socket, 1/4” .................................................................1
Bleeding
The brake hydraulic system must be free of air to function
properly.
The brake pedal and master cylinder acts as a hydraulic
pump to remove air and brake fluid from the system.
Bleed the hydraulic system at all wheels if:
•
The primary brake line was disconnected from the
flexible brake hose.
•
Air was introduced into the system through low fluid
level in master cylinder reservoir.
If a line or hose was disconnected at any fitting located
between the master cylinder and calipers, all wheel cali-
pers served by the disconnected line or hose must be
bled.
Bleeding Sequence
Figure 8 Bleeder Valve
Bleed at each caliper in the following succession:
1.
Passenger side rear wheel
2.
Driver side rear wheel
3.
Passenger side front wheel
4.
Driver side front wheel caliper.
Never use excess brake fluid or
return it to the original container.
Dispose of brake fluid properly.
NOTICE: An assistant is necessary to perform this
procedure.
Use a clean cloth to clean the master cylinder reservoir
and caliper bleeder valves. Clean each fitting before
opening to prevent contamination of the system.
Fill the master cylinder reservoir to MAX line with new
brake fluid before starting, and after bleeding is complete.
Check the master cylinder fluid level frequently during
bleeding and keep the reservoirs at least half full.
The following steps apply to one bleeder valve. Repeat at
the bleeder valve of each wheel.
1.
Attach a bleeder hose to the bleeder valve (Ref. Fig-
ure 8). Put the other end of the hose in a glass con-
tainer partially filled with brake fluid.
NOTICE: Be sure that the free end of the hose is
submerged in brake fluid. This shows air bubbles as
they come out of the system, and prevents air from
being sucked into the system through the bleeder
screw.
Item
Torque Specification
Rotor Bolts
22 -
26 ft. lbs. (30 - 35 Nm)
Bleeder
Hose
Bleeder
Valve
Brake
Caliper
Содержание Stampede 900 2017
Страница 1: ...Technician s Repair and Service Manual 668061 B 2018...
Страница 21: ...9 Repair and Service Manual Notes TABLE OF CONTENTS 668061...
Страница 22: ...10 Repair and Service Manual TABLE OF CONTENTS Notes 668061...
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Страница 233: ...45 DHB MPE850 UTV Rev A 409135 17 4 5 6 1 2 3 7 Components overview Throttle body 17 Connector pin assignment...
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